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IMI CORNELIUS INC g One Cornelius Place g Anoka, MN 55303-6234
Telephone (800) 238-3600
Installation Manual
1550 UNIVERSAL BEER DISPENSER
(R-404A REFRIGERANT)
Part No. 569000246
August 11, 1998
Revised: June 11, 1999
Control Code A
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
IMI CORNELIUS INC; 1998–99
Facsimile (612) 422-3246
PRINTED IN U.S.A
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Summary of Contents for Cornelius REMCOR 1550
- Page 1 IMI CORNELIUS INC g One Cornelius Place g Anoka, MN 55303-6234 Telephone (800) 238-3600 Installation Manual 1550 UNIVERSAL BEER DISPENSER (R-404A REFRIGERANT) Part No. 569000246 August 11, 1998 Revised: June 11, 1999 Control Code A THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment IMI CORNELIUS INC;...
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Page 2: Table Of Contents
SAFETY INFORMATION ........... . RECOGNIZE SAFETY INFORMATION UNDERSTAND SIGNAL WORDS FOLLOW SAFETY INSTRUCTIONS... - Page 3 TABLE OF CONTENTS (cont’d) SERVICE AND MAINTENANCE PREPARING UNIT FOR SHIPPING, RELOCATING, OR STORING ADJUSTMENTS ............UNIT MAINTENANCE .
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Page 4: Safety Information
SAFETY INFORMATION Recognize Safety Information This is the safety-alert symbol. When you see this symbol on our machine or in this manual, be alert to the potentially of personal injury. Follow recommended precautions and safe operating practices. Understand Signal Words A signal word - DANGER, WARNING, OR CAUTION is used with the safety-alert symbol. - Page 6 THIS PAGE LEFT BLANK INTENTIONALLY 569000246...
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Page 7: General Information
GENERAL INFORMATION IMPORTANT: To the user of this manual – This manual is a guide for installing, operating, and main- taining this equipment. Refer to the Table of Contents for page location for detailed information per- taining to questions that arise during installation, operation, service, or maintenance of this equip- ment. -
Page 8: Theory Of Operation
Electrical Requirements: Operating Voltage Current Draw THEORY OF OPERATION see Figure 2 A CO cylinder delivers carbon dioxide (CO dispensing valves are opened, CO through the Unit cooling coils, and on to the beer faucets resulting in cold beer being dispensed. When the Unit power cord has been plugged into an electrical outlet and the main power switch on back of the Unit (115 VAC, 60 Hz Units only) has been positioned in the ‘‘ON’’... -
Page 9: Table 1. Design Data
LINE LEGEND BEER PRIMARY CO REGULATOR SEE NOTE 2 SYRUP TANK QUICK DISCONNECT BEER KEG TAPPER (2) BEER KEG (2) CYLINDER 1550 UNIVERSAL BEER DISPENSER BEER KEG SECONDARY REGULATOR (2) BEER SHUTOFF FITTING VALVE SHUTOFF CHECK VALVE (2) VALVE (2) FITTING SEE NOTE 1 NO. -
Page 11: Figure 2. Flow Diagram
THIS PAGE LEFT BLANK INTENTIONALLY 569000246... -
Page 12: Installation
Request a written inspec- tion report from Claims Inspector to substantiate any necessary claim. File claim with the delivering carrier, not with IMI Cornelius Inc. Unpack Unit as follows: 1. -
Page 13: Installation
2. The Unit must be installed near a properly grounded electrical outlet with proper electrical require- ments.The electrical circuit must be properly fused (slow-blow type fuse) or the circuit must be connected through an equivalent HACR circuit breaker.The electrical outlet must be accessible for ease of connecting and disconnecting the Unit power cord. -
Page 14: Connecting Beer Source Supplies To Unit
6. Make sure the main power switch (115 VAC, 60 Hz Unit), located on back side of the Unit, is in the “OFF” (down) position. 7. Plug Unit power cord into electrical outlet. If Unit is 115 VAC, 60 Hz, place main power switch on back side of the Unit in “ON”... -
Page 15: Unit Operation
3. Open the CO cylinder shutoff valve slightly to allow the primary CO the valve fully to back-seat the valve. Back-seating the valve prevents leakage around the valve shaft. 4. Adjust the primary CO regulator by loosening the regulator adjusting screw lock nut, then turn the adjust- ing screw to the right (clockwise) until the gage reads 50-PSI. -
Page 16: Operator's Instructions
OPERATOR’S INSTRUCTIONS This section covers operating controls, pre-operation check, Unit operation, and maintenance procedures that may be performed by the Operator. IMPORTANT: Only qualified Personnel should service internal components of the Unit. PROPER BEER STORAGE Beer is a perishable product that can be materially changed by improper handling. Undesirable dispensed beer can be created by improper cooling of the beer or lack of cleaning/sanitizing the beer systems. -
Page 17: Operating Clearances
BEER FAUCET (2) DRIP TRAY/CUP REST FIGURE 3. 1550 UNIVERSAL BEER DISPENSER OPERATING CLEARANCES Check area in front, back, sides, and above the Unit for obstructions. These areas must be kept clear at all times. Listed below are the minimum clearances that must be maintained. Clearance above the Unit –––––––––––––––––––––––––––––... -
Page 18: Checking Ice Water Bath
An excessive accumulation of dust, lint, and grease on the condenser coil will restrict air flow through the coil which will decrease cooling efficiency of the Unit. The Unit condenser coil should be periodically cleaned to maintain cooling efficiency of the Unit. Contact a qualified Service Person to clean the Unit condenser coil. CHECKING ICE WATER BATH A gurgle heard from the Unit while it is operating, indicates the water level in the water tank is low and more water should be added to the tank. - Page 20 THIS PAGE LEFT BLANK INTENTIONALLY 569000246...
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Page 21: Periodic Inspection
SERVICE AND MAINTENANCE This section describes the service and maintenance procedures to be performed on the Unit. IMPORTANT: Only qualified Personnel should service the Unit internal components or electrical wiring. WARNING: Disconnect electrical power from the Unit to prevent personnel injury before attempting any internal maintenance. -
Page 22: Figure 4. Dispenser Components
UNIT BEER INLET LINES (2) POWER CORD UNIT POWER SWITCH (115 VAC UNIT ONLY) DRIP TRAY DRAIN HOSE PLUG WATER TANK OVERFLOW TUBE WATER TANK DRAIN HOSE TOP COVER COVER RETAINING BEER FAUCET (2) SCREW (4) CUP REST VALVE TRIM PANEL DRIP TRAY DRAIN HOSE... -
Page 23: Figure 5. Parts Identification
BEER INLET LINES (2) ELECTRICAL CONTROL BOX POWER CORD TERMINAL BLOCK RETAINING CONDENSER SCREW COIL UNIT POWER CONDENSER SWITCH FAN MOTOR (115 VAC UNIT ONLY) ACCESS COMPRESSOR GRILLE FIGURE 5. PARTS IDENTIFICATION 569000246... -
Page 24: Unit Maintenance
Adjust the beer flow rate at approximately 2-ounces per second by rotating the beer faucet compensator adjust- ing screw to the left (counterclockwise) for a higher beer flow rate or to the right (clockwise) for a lower beer flow rate. CORNELIUS BEER FAUCET PERLICK BEER FAUCET BEER FLOW RATE... -
Page 25: Checking Ice Water Bath
2. Remove four screws securing air intake grille on the Unit front panel, then remove the grille. 3. Vacuum or use a soft brush to clean the condenser coil. If available, use low-pressure compressed air. 4. Install air intake grille on the Unit and secure with four screws. 5. -
Page 26: Cleaning And Sanitizing
8. Using a fiber brush, carefully clean mineral deposit build-up from the agitator motor shaft and the ice bank sensing bulb. 9. Rinse all parts and flush water tank with clean water. 10. Install plug in end of the water tank drain hose, then place drain hose back inside the Unit. 11. -
Page 27: Replenishing Co2 Supply
5. Connect tank containing detergent solution into the beer system. 6. Place waste container under applicable beer faucet. 7. Activate the beer faucet to permit detergent solution to purge beer out of the line, coil, and the beer faucet. Continue to dispense until all beer has been purged from the beer system and only detergent solution is dispensed from the beer faucet. -
Page 28: Replenishing Beer Supply
WARNING: CO displaces oxygen. Strict attention must be observed in the prevention of (carbon dioxide) gas leaks in the entire CO suspected, particularly in a small area, immediately ventilate the contaminated area before attempting to repair the leak. Personnel exposed to high concentration of CO tremors which are followed rapidly by loss of consciousness and suffocation. -
Page 29: Cleaning Co2 Gas Check Valve
CLEANING CO GAS CHECK VALVE (see Figures 2 and 7) gas check valves must be inspected and serviced at least once a year under normal conditions and after any servicing or disruption of the CO system. ALWAYS REPLACE QUAD RING SEALS EACH TIME CHECK VALVES ARE SERVICED. -
Page 30: Figure 8. Wiring Diagram
FIGURE 8. WIRING DIAGRAM 569000246... -
Page 31: Troubleshooting
IMPORTANT: Only qualified Personnel should service internal components or electrical wiring. WARNING: If repairs are to be made to the beer system, close shutoff valve in applicable beer inlet line, then relieve system pressure before proceeding. If repairs are to be made to the CO system, shut off CO then relieve system pressure before proceeding. -
Page 32: Dispensed Beer Flow Rate Too High
Trouble DISPENSED BEER FLOW RATE TOO HIGH. OFF-TASTE BEER (SOUR AND UNPALATABLE). DISPENSED BEER FLAT (DISAPPEARING FOAM). DISPENSED BEER TEMPERATURE TOO WARM EXCESSIVE FOAMING (WILD BEER) WHILE BEER IS BEING DISPENSED. 569000246 Probable Cause Beer faucet not properly adjusted for beer flow rate. Beer system needs to be cleaned and sanitized. -
Page 33: Compressor Operates Continuously But Does Not Cool Glycol (Coolant) Sufficiently
Trouble TROUBLESHOOTING COOLING UNIT REFRIGERATION SYSTEM COMPRESSOR DOES NOT OPERATE. COMPRESSOR WILL NOT STOP AFTER GLYCOL (COOLANT) HAS BEEN SUFFICIENTLY COOLED. COMPRESSOR OPERATES CONTINUOUSLY BUT DOES NOT COOL GLYCOL (COOLANT) SUFFICIENTLY. CONDENSER FAN MOTOR NOT OPERATING. NOTE: If overload protector cuts out compressor,condenser fan motor will continue to operate; otherwise, troubleshooting condenser fan motor problems are same as for ‘‘COMPRESSOR DOES NOT OPERATE’’... -
Page 34: Refrigeration Compressor Not Operating
Trouble REFRIGERATION COMPRESSOR NOT OPERATING 569000246 Probable Cause Refrigeration system overheated. Clogged condenser coil air intake filter. Refrigeration system overheated. Condenser fan motor not operating. Glycol tank temperature control sensor inoperable. Loose or broken sensor electrical wire. Glycol tank temperature control sensor inoperable, Inoperable sensor. -
Page 35: Warranty
IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workman- ship under normal use and service. For a copy of the warranty applicable to your Cornelius product, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number and the date of purchase. - Page 36 IMI CORNELIUS INC. CORPORATE HEADQUARTERS: One Cornelius Place Anoka, Minnesota 55303-6234 (612) 421-6120 (800) 238-3600 301137000...
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