SUTO S132 Instruction And Operation Manual

Laser particle counter
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Instruction and Operation Manual
S132
Laser Particle Counter

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Summary of Contents for SUTO S132

  • Page 1 English Instruction and Operation Manual S132 Laser Particle Counter...
  • Page 2 The device is destined exclusively for the described application. SUTO offers no guarantee for the suitability for any other purpose. SUTO is also not liable for consequential damage resulting from the delivery, capability or use of this device.
  • Page 3: Table Of Contents

    9.5.4 Modbus settings............25 9.5.5 Sensor Info..............25 10 LED indicators at the front panel..........26 11 Signal outputs.................27 11.1 Analog output ..............27 11.2 Modbus InterfaceDigital output..........27 11.3 Alarm output ..............29 12 Optional accessories..............30 13 Calibration................31 14 Maintenance................31 15 Disposal or waste..............31 S132...
  • Page 4: Safety Instructions

    • Consider all regulations for electrical installations. • The system must be disconnected from any power supply during maintenance. • Any electrical work on system is allowed only by authorized qualified personal. S132...
  • Page 5 -30 ... +70°C and for the product with display between -10 ... +60°C. • It is recommended to use the packaging that comes with the product for storage and transportation. • Make sure that the storage temperature of the product is between -10 ... +50°C. S132...
  • Page 6: Registered Trademarks

    (Example of such a test device is shown below. Ask the supplier if not sure.) 2 Registered trademarks SUTO Registered trademark of SUTO iTEC ® MODBUS ® Registered trademark of the Modbus Organization, Hopkinton, USA Android™,...
  • Page 7: Application

    3 Application 3 Application The S132 is a laser particle counter, which is designed to measure particles in compressed air or compressed gases. For the permissible operating parameters, see chapter 5 Technical data. The measurement result can be the number of particles per ft...
  • Page 8: Technical Data

    See the dimensional drawing on page 10. Display & data logger 5” touch screen, 800 x 480 pixels (optional) 100 million values Weight 3.2 kg 5.2 Electrical data Power supply 24 VDC, 10 W without display 24 VDC, 20 W with display S132...
  • Page 9: Output Signals

    90 ... 110% of d ≥ 0.3 µm 5.5 Procedure of general particle counting 1. The S132 does not count any particles in the first 5 minutes. During this period, it performs a purge process to ensure that any remaining particles in the system are blown out.
  • Page 10: Dimensional Drawing

    6 Dimensional drawing 6 Dimensional drawing S132...
  • Page 11: Installation

    * S604 1309 has an integrated display and data logger while S604 1308 does not. 7.1 Installation methods S132 can be used as a stationary or portable instrument. S132 comes with four mounting brackets. In the stationary installation, mount the brackets from the backside of the instrument at each corner.
  • Page 12 7 Installation Method 1 Method 2 S132...
  • Page 13: Installation Procedure

    2. Check the filter in the test kit to see whether it shows high contamination of water, oil or dust. 3. If the filter is contaminated severely, stop using the S132 for measurement because this may lead to serious damage to the device.
  • Page 14 Please consider the following recommendations for a successful measurement result: • All components from the sampling point to the S132 must be oil and grease free. • Ambient and gas temperature must be within the specified ranges.
  • Page 15: Electrical Connection

    ATTENTION! Avoid contamination with oil or grease! It will lead to very slow measurement or impossible measurement results! 7.3 Electrical connection The S132 comes with three M12 connectors “A”, “B” and “C”. Pin assignment Connector Pin 1 Pin 2 Pin 3...
  • Page 16 7 Installation Connection to the following external display units S132 S330/S331 Terminal Signal Color Terminal code brown white blue black grey S132 S320 Terminal Signal Color Terminal code brown white blue black grey S132...
  • Page 17: Configuration

    9 Operation using the integrated display. 8.2 Service kit If the S132 does not come with a display (Item No: S604 1308), you can configure the S132 using the optional service kit. For more information, please see chapter 12 Optional accessories.
  • Page 18: Operation Using The Integrated Display

    9 Operation using the integrated display 9 Operation using the integrated display If the S132 comes with a display (Item No: S604 1309), you can view particle counts in real-time and configure the S132 using the display. 9.1 Value view After the S132 is powered on and initialized, the screen displays the value view as shown below.
  • Page 19: Icons In The Status Bar

    Area Description Shows the progress of the sampling or purging process. The S132 purges sampled data in the first five minutes after powered on. During this period, the progress of “Purging” instead of “Sampling” is displayed. Shows the last four particle counts of each channel in a bar graph.
  • Page 20: Trend View

    Shows the dynamic graphs of all measurements. To view the trend screen, press Trend in the bottom bar. The trend view is pre-configured in the factory. You can view the S132 measurement graph without configuring anything. In case that you want to manipulate the graph, follow the instructions indicated in the following figure.
  • Page 21: Menu

    9 Operation using the integrated display 9.4 Menu Enables you to change the S132 settings. The menu consists of the following function buttons: Sensor settings To change the S132 sensor settings Location settings To customize the sensor name shown on the top...
  • Page 22: Sensor Settings

    9 Operation using the integrated display 9.5 Sensor settings As stated in Chapter 7, the S132 is delivered with standard ex-factory configuration or with specific customer settings according to the order. Before starting to measure, you can access sensor settings using the Menu >...
  • Page 23: Counter Setting

    9 Operation using the integrated display 9.5.2 Counter setting To change the ex-factory counter settings. Unit To select the unit of the counter Show the channel To show or hide the “5.0<d” channel on the of “5.0<d” screen S132...
  • Page 24: Alarm Settings

    9 Operation using the integrated display 9.5.3 Alarm settings S132 provides one alarm relay output through the pin 1 and 2 of connector C (NO, 40 VDC, 0.2 A). You can use this output to trigger an external alarm device.
  • Page 25: Modbus Settings

    9 Operation using the integrated display 9.5.4 Modbus settings To change the ex-factory Modbus settings. 9.5.5 Sensor Info To view the sensor information including the type, serial number, and firmware version. S132...
  • Page 26: Led Indicators At The Front Panel

    In such cases, make sure that you operate in the specified pressure range and purge the sample air through the device for about ten minutes. If the service indicator is still on, please contact the customer service. S132...
  • Page 27: Signal Outputs

    11 Signal outputs 11 Signal outputs 11.1 Analog output The S132 has an analog output range of 4 ... 20 mA. This output is scaled as follows: • 4 mA = 0 • 20 mA = 100000 cn/m 11.2 Modbus Interface...
  • Page 28 0 = working correctly. 1 = laser alert 1 = threshold exceeded Flow alert status: Particle threshold exceeded 0 = flow rate is good, status: 1 = flow rate alert 0 = threshold not exceeded, 1 = threshold exceeded S132...
  • Page 29: Alarm Output

    Situation Relay state S132 is powered off OPEN S132 is powered on / The alarm value is not reached CLOSED S132 is powered on / The alarm value is reached OPEN The advantage of the normally open relay is, that both critical situations can be detected, not only if the alarm value is reached, also if the device has any power loss.
  • Page 30: Optional Accessories

    SUTO devices on a computer. The following figure shows the connection of the service kit, S132, and the computer. Please ensure that either the S132 or the service kit is connected with the power supply because the USB port cannot supply enough power to both these two devices.
  • Page 31: Calibration

    The sensor, the accessories and its packings must be disposed according to your local statutory requirements. The dispose can also be carried by the manufacturer of the product, for this please contact the manufacturer. S132...
  • Page 32 SUTO iTEC GmbH SUTO iTEC (ASIA) Co., Ltd. Grißheimer Weg 21 Room 10, 6/F, Block B, Cambridge Plaza D-79423 Heitersheim 188 San Wan Road, Sheung Shui, N.T. Germany Hong Kong Tel: +49 (0) 7634 50488 00 Tel: +852 2328 9782 Email: sales@suto-itec.com...

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