Related Manuals for Viper Maxi MK 2
Summary of Contents for Viper Maxi MK 2
- Page 1 Assembly & Operations Manual Viper Maxi MK 2 Wire Rope Lubricator www.viperwrl.com Phone: +61 2 9636 5655...
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Page 2: Table Of Contents
3.1.4 Viper Maxi MK 2 Complete Hose 180kg 3.2.1 Viper Maxi MK 2 High Flow Kit Complete 180kg 3.2.2 Viper Maxi MK 2 High Flow Complete Pump Kit 180kg 3.2.3 Viper Maxi MK 2 High Flow Complete Hose 180kg Assembly Instructions Viper Maxi MK 2 Ratchet Strap Buckle Assemblies –... -
Page 3: Introduction
The use of the Viper Maxi MK 2 WRL improves operator safety and reduces the environmental impact of wire rope lubrication for any size operation. -
Page 4: Viper Maxi Mk 2 Kit Components Inclusions
1. Viper lubricator Collar, cast aluminium with inbuilt handles, includes lubricant delivery line quick connect coupling and excess lubricant fitting. 2. High pressure high flow customised Viper 50:1 grease pump to suit 180kg drum which comes preassembled with: a) Air control valve... -
Page 5: Viper Maxi Mk 2 Components Assembled Kits & Components
Assembly & Operations Manual 3. Viper Maxi MK 2 Assembled Kits & Components 3.1.1 Viper Maxi MK 2 Kit Complete 180kg www.viperwrl.com Phone: +61 2 9636 5655... -
Page 6: Viper Maxi Mk 2 Complete Collar
Assembly & Operations Manual 3.1.2 Viper Maxi MK 2 Complete Collar www.viperwrl.com Phone: +61 2 9636 5655... -
Page 7: Viper Maxi Mk 2 Pump Kit 180Kg
Assembly & Operations Manual 3.1.3 Viper Maxi MK 2 Complete Pump 180kg www.viperwrl.com Phone: +61 2 9636 5655... -
Page 8: Viper Maxi Mk 2 Complete Hose 180Kg
Assembly & Operations Manual 3.1.4 Viper Maxi MK 2 Complete Hose 180kg www.viperwrl.com Phone: +61 2 9636 5655... -
Page 9: Viper Maxi Mk 2 High Flow Kit Complete 180Kg
Assembly & Operations Manual 3.2.1 Viper Maxi MK 2 High Flow Kit Complete 180kg www.viperwrl.com Phone: +61 2 9636 5655... -
Page 10: Viper Maxi Mk 2 High Flow Complete Pump Kit 180Kg
Assembly & Operations Manual 3.2.2 Viper Maxi MK 2 High Flow Complete Pump 180kg www.viperwrl.com Phone: +61 2 9636 5655... -
Page 11: Viper Maxi Mk 2 High Flow Complete Hose 180Kg
Assembly & Operations Manual 3.2.3 Viper Maxi MK 2 High Flow Complete Hose 180kg www.viperwrl.com Phone: +61 2 9636 5655... - Page 12 Assembly & Operations Manual 4. Viper Maxi MK 2 Assembly Instructions (refer assembly video on website) 1. Remove all components from Viper Aluminium carry case, unpack from packing materials and lay out on a clean flat surface. Check all items are present as per your purchase order.
- Page 13 8. Remove the Viper Collar from the packaging materials and loosen the two clamping bolts allowing the Collar to open. 9. Fit the Scraper Plates to the Viper Collar using the counter sunk screws and the Allen Key provided. NOTE: Scraper Plates are sized to suite the wire rope as per the Seal &...
- Page 14 Set the air pressure regulator to 5.5 bar (80 psi) and adjust up to 7 bar (105 psi) if required. Viper Maxi MK 2 Lubricator is now assembled and ready for use. www.viperwrl.com Phone: +61 2 9636 5655...
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Page 15: Ratchet Strap Buckle Assemblies - Ref: Aw107
2. Insert free end of strap through slot A and pull through excess webbing. 3. Push down and pull up Handle B to work the ratchet strap until strap is as tight as possible. a) Do not over tighten, as the straps are only designed to maintain position of the Viper Collar. - Page 16 4. THE VIPER IS NOW CHARGED & READY FOR OPERATION. 5. Start the wire rope moving through the Viper Maxi Collar and then slowly open the lubricant flow control valve. Continue to open until an even coating of grease is visible on the wire rope exiting the collar.
- Page 17 10. Once the optimum lubricant coverage is achieved, run the complete rope at a consistent speed through the Viper Maxi Collar. 11. Note the Viper Maxi Collar with flexible Seals is not a pressure vessel and is not designed to hold pressure. The grease pressure is generated by the pump and the action of the rope travelling through the lubricant chambers in the Seal.
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Page 18: Lubrication Penetration
Lubricant penetration to the wire rope core is often difficult due to the following: • Wire rope design, particularly anti-spin and locked core wire ropes. • Dirty or contaminated wire ropes. (Using a Viper Wire Rope Cleaner is recommended). • Ropes contaminated with solid used lubricant coatings. (Using a Viper Wire Rope Cleaner is recommended). -
Page 19: Equipment Specifications
8 bar Guideline pressures are as follows: Air pressure for all Wire Rope Diameters 5.5 – 7 bar (80-105 psi). Viper Collar • Cast aluminium construction with enhanced mechanical properties and excellent resistance to corrosion, heat treated to T6. • Lugs tested to withstand 800kg of resistance. -
Page 20: Trouble Shooting
Measure rope diameter and ensure correct size Seals in use. 4. LEAKING FROM COLLAR a) Tighten Collar clamping screws. b) Check correct Viper Seal is being used for wire rope size. c) Check air pressure and reduce if required. d) Adjust lubricant flow rate from control valve. -
Page 21: Safety Recommendations - Caution Level Rating
NOTE: Lubricants vary in their hazard and environmental ratings. Please ensure Safety Data Sheets (SDS) for all lubricants used with the Viper are kept in close proximity to the kit. Lubrication Engineering recommend a copy of the lubricant in use SDS is kept in the Aluminium carry case for reference as required. -
Page 22: Safety Recommendations - Danger Rating
11. Safety Recommendations – Danger Rating DANGER RATING • Before attaching the Viper lubricator Collar to the cable, you must ensure the cable winch control has been locked out and tagged. Serious injury or death may occur should the cable winching equipment be activated while the Viper Lubricator is being fitted to the cable. -
Page 23: Guarantee
Manual 12. Viper Maxi MK 2 Wire Rope Lubricator - Guarantee The Viper Maxi MK 2 Wire Rope Lubricator Kit and all the components are guaranteed for a period of 12 months from date of purchase against any fault of manufacture or material failure.