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Published in Jun. 2017 Revised in Dec. 2022 FK SERIES TRANSDUCER Model FK-152R TRANSDUCER INSTRUCTION MANUAL Carefully read and understand this manual before using the product. After reading this manual, store it in a safe location so that it can be...
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Thank you for purchasing the FK series FK-152R transducer. This instruction manual (referred to as “this manual” hereafter) explains handling instructions and cautions regarding the FK series FK-152R transducer (referred to as “this unit” hereafter).
Any company names and product names listed in this manual are the trademarks or registered trademarks of their respective companies. SHINKAWA Sensor Technology, Inc. owns the copyright to this manual. Unauthorized publication of this content, and any and all copying/duplication of the content are prohibited.
▊ Exclusion from liability ▊ SHINKAWA Sensor Technology, Inc. shall not be liable for any damages or injuries arising from not following the instructions indicated in this manual, or from carelessness or neglect while handling this unit or during its installation.
FK driver installation environment.............. 20 3.1.2 FL sensor installation environment ............21 FK driver installation ....................23 3.2.1 Installation of FK-152R□-2-□, FK-152R□-3-□, and FK-152R□-4-□ ... 23 3.2.2 Installation of FK-152R□-1-□ ..............24 FL sensor installation ....................25 3.3.1 When using the VZ-3A bracket (separately sold) ........25 3.3.2...
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Index 3.4.4 FK driver (Screw type terminal block (M4)) and Monitor (VM monitor) connection ....................32 3.4.5 Confirmation after completing connection ..........34 3.4.6 Set gap voltage confirmation ..............34 Chapter 4 Maintenance/Inspection ................... 36 Periodic inspection ....................36 Unit life ........................36 Troubleshooting .......................
Chapter 1 Safety Information Chapter 1 Safety Information Read this section carefully to use this product safely. Warning Symbols In this document, rules that must be followed in order to prevent injuries or financial losses to customers, and for the safe usage of this unit, is labeled with the following markings. Make sure to understand the contents of these cautions and make sure to follow their instructions.
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Chapter 1 Safety Information ▊ Rules to follow ▊ WARNING When installing this unit, be sure to follow the procedures described in “Chapter 3 Installation”. If the procedures indicated are not followed, it may lead to failures of the unit, fires, or personal injuries.
Chapter 2 Introduction Chapter 2 Introduction Objectives of this unit This unit performs non-contact measurement of the distance (gap) between the FL sensor and the measured object (target), and outputs a voltage signal corresponding to the gap. By combining this unit with our monitor, it is possible to measure the vibration of a rotating shaft, its eccentricity, rotating speed etc.
ED0 : -40 to +80°C(Sensor, Extension Cable & Driver) NOTICE CALIBRATION MATERIAL SENSOR INSTALLATION MODEL FK-152R Transducers are calibrated for JIS SCM440 flat surface Not available for rain water at out door use. (more than 15mm dia.). It may cause the sensitivity change and insulation down.
With fluoro resin coating armor : 75mm Cable allowable 98.1N (10kgf) tension 2.3.4 FK driver specifications FK-152R System cable length Mounting plate Terminal block Screw type terminal block (M4) DIN rail (35mm) mount Screw mount (50.8 × 50.8mm) Spring lock terminal Screw mount (92 ×...
Chapter 2 Introduction 2.3.6 Recommended specifications for the monitor cable Use a commercially sold cable to connect the unit and the monitor. A CVVS 3 core shielded cable (straight) is recommended, but if it is not available, a 3 line multiple core cable for light electrical instruments (individually shielded) can be used.
Chapter 2 Introduction 2.4.3 FK driver (Spring lock terminal) outer dimensions and part nomenclature ■ FK-152R□-1-2 Unit : mm Mounting plate ■ FK-152R□-2-2 Unit : mm Mounting plate...
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Chapter 2 Introduction ■ FK-152R□-3-2 Unit : mm Mounting plate ■ FK-152R□-4-2 Unit : mm Mounting plate...
Chapter 2 Introduction 2.4.4 FK driver (Screw type terminal block (M4)) outer dimensions and part nomenclature ■ FK-152R□-1-1 Unit : mm Shipments before 2021 ■ FK-152R□-2-1 Unit : mm Shipments before 2021...
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Chapter 2 Introduction ■ FK-152R□-3-1 Unit : mm Shipments before 2021 ■ FK-152R□-4-1 Unit : mm Shipments before 2021...
FW extension cable is not used in combining the FL sensor and FK driver, the output characteristics will differ dramatically. FL-152R sensor FW-152R extension cable System cable length FK-152R driver → 0.5m 14.5m FK-152R1 →...
Chapter 3 Installation Chapter 3 Installation • Installation work, wiring and connections must be performed by a person with knowledge in instrumentation. • Always perform grounding. Never apply power until all wiring work and connection work has been completed. If this is not followed there is a possibility of electrocution. •...
Chapter 3 Installation Installation environment 3.1.1 FK driver installation environment Install the FK driver in a location that satisfies the following environmental and install conditions. ▊ Environmental conditions ▊ • Ambient Must be in a range between -40 to 80 °C when devices are temperature : operating.
Chapter 3 Installation 3.1.2 FL sensor installation environment Install the FL sensor at a location that satisfies the following environmental and install conditions. ▊ Environmental conditions ▊ • Ambient temperature: Must be in a range between -40 to 177 ° C when devices are operating.
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Chapter 3 Installation After constructing as shown in installation example Installation example 3 (recommended) 2, the area shown by the shaded line in the illustration is filled with resin or other insulating material. Installation example 4 If dimension X is less than 9mm, it will be affected by the attachment plate.
• For FK-152R-1-□ ( Page 24) 3.2.1 Installation of FK-152R-2-□, FK-152R-3-□, and FK-152R-4-□ For FK-152R-2-□, FK-152R-3-□, and FK-152R-4-□, they will be directly mounted on the housing or panel. Point We recommend attaching the FK driver to the VT-1□ driver housing (separately sold).
Chapter 3 Installation 3.2.2 Installation of FK-152R-1-□ For the FK-152R-1-□, it will be an attachment to a 35mm DIN rail. Install according to the following procedures. Hook the upper tabs on the back of the FK driver onto the DIN rail.
Chapter 3 Installation FL sensor installation The following describes the installation of the FL sensor. Install properly according to the conditions described in the installation conditions. • When using the VZ-3A bracket (separately sold) ( Page 25) • When using the VZ-10A sensor sleeve (separately sold) ( Page 26) Do not drop or otherwise subject the FL sensor to shock.
Chapter 3 Installation 3.3.2 When using the VZ-10A sensor sleeve (separately sold) Use the FL-152R08R sensor. Install according to the following procedures. Remove the jam nut of the FL-152R08R sensor. (At the Jam nut attachment) Attach the FL sensor to the VZ-10A sensor sleeve.
Chapter 3 Installation 3.3.3 Gap adjustment Point After completing all wiring connections, it is possible to perform gap adjustment using a tester. In this case, make sure to fully understand the content described in this chapter and complete all connection work, then perform gap adjustment according to the procedures in “3.4.6 Set gap voltage confirmation”(...
Chapter 3 Installation Wiring connections ● Make sure the wiring and connections are performed by a person with knowledge in instrumentation. ● Always perform grounding. Never apply power until all wiring work and connection work has been completed. If this is not followed there is a possibility of electrocution. ●...
Chapter 3 Installation 3.4.1 FW extension cable connection (When using the FW extension cable) When using the FW extension cable, connect the FL sensor and FW extension cable as shown below. Point The connection area of the connector must not be used in a condition where it is exposed to water or oil.
Chapter 3 Installation 3.4.2 FL sensor connection Connect the FL sensor as follows. Connection is performed in the same manner when using an FW extension cable. Confirm that there are no foreign objects in the FL sensor (or FW extension cable), and in the FK driver sensor input connector.
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Chapter 3 Installation Refer to the following drawing, and connect the signal transmission cable to the FK driver and monitor. Connect to the terminal block of the FK driver according to the following procedures. 1. Use a flat tip screwdriver to push down the operation lever of the terminal block (the orange area).
Chapter 3 Installation 3.4.4 FK driver (Screw type terminal block (M4)) and Monitor (VM monitor) connection Connect the monitor as follows. When using a cable that has been subject to a megger test, make sure to short the cable to ground before connecting, to discharge any electric charge in the cable.
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Chapter 3 Installation If you connect a signal transmission cable to FK driver and a monitor, refer to the figure below. * The terminal block of FK driver, connect in the next procedure. 1.・Loosen a screw for terminal stand cover fixation.
Chapter 3 Installation 3.4.5 Confirmation after completing connection Before turning on the power, check the following: ● Make sure that there are no loose terminals, and that all wiring is connected properly. ● Check that the power line for the power source is connected to PWR (-24V) of the monitor terminal block.
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Chapter 3 Installation Data indicated in “5.1 Standard static characteristics” are measured for a Point SCM440 flat target (dia. more than 15mm). When the target material or shapes differ, the output characteristics (gain) will differ, and it will be necessary to compensate with later equipment. Point By using the FK driver tester lead VZ-17B1 (separately sold), you will be able to perform the voltage measurement by the tester (voltmeter) at the...
Chapter 4 Maintenance/Inspection Chapter 4 Maintenance/Inspection The following is a description of maintenance and inspection procedures for this unit. Periodic inspection In order to maintain performance and secure system stability of this unit, check the set gap voltage values once a year. Refer to “3.4.6 Set gap voltage confirmation”...
Chapter 4 Maintenance/Inspection Troubleshooting Possible problems with the unit are indicated below. Symptom Possible cause Countermeasure Output is 0V and does not Power is not ON. Turn the power ON. change. Refer to “3.4 Wiring connections” ( Is not connected properly.
Chapter 5 Individual characteristics data Chapter 5 Individual characteristics data Static characteristics, temperature characteristics, and other characteristic data are supplied here. Refer to the characteristics data in this chapter for determination of the gap, etc.. Standard static characteristics Target material: SCM440 flat face (dia. 15mm or more)
Chapter 6 Information About Intrinsically Safe Application Chapter 6 Information about intrinsically safe application Intrinsic safety parameters and system drawing are supplied here. Refer to these information for use in Hazardous area application. In case of the intrinsically safe specification, the approved MTL 7796- barrier is recommended. Please use in combination with the barrier which has explosion-proof certification in the country of use.
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Chapter 6 Information About Intrinsically Safe Application 6.1.2 Applicable Standards ・JNIOSH-TR-46-1 : 2015 ・JNIOSH-TR-46-6 : 2015 6.1.3 Certificate Number and Configuration Certificate Number Sensor Extension Cable Driver DEK19.0033X FL-152R FW-152R FK-152R...
Chapter 6 Information About Intrinsically Safe Application Canada / North America : CSA 6.2.1 System Drawing...
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Chapter 6 Information About Intrinsically Safe Application...
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Chapter 6 Information About Intrinsically Safe Application ・“Non-hazardous area apparatus unspecified except that it must not be supplied from nor contain under normal or abnormal conditions. A source of potential with respect to earth in excess of 250V RMS or 250 Volts DC. ・“WARNING: SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY”...
Chapter 6 Information About Intrinsically Safe Application China : Ex-CCC 6.4.1 System Drawing If you use the transducer in accordance with the Ex-CCC (Intrinsically Safe), the transducer shall be installed as per the IECEx/ATEX SYSTEM DRAWING. Refer to “6.3 Europe : ATEX, Oceania : IECEx ”.(Page 54) 6.4.2 Precautions (Simplified Chinese Only) 6.4.2.1 安全使用须知...
Chapter 6 Information About Intrinsically Safe Application Russia : TR-CU 6.6.1 System Drawing If you use the transducer in accordance with the TR-CU (Intrinsically Safe), the transducer shall be installed as per the IECEx/ATEX SYSTEM DRAWING. Refer to “6.3 Europe : ATEX, Oceania : IECEx ”.(Page 48) 6.6.2 Precautions (Russian Only) «Х»...
Appendix Cable wiring/laying Appendix Cable wiring/laying The following descriptions are typically recommended issues in regards to cable wiring and laying. ● Cables for pulse signals (phase marker, rotation) are to be on a separate cable from vibration and variation signals. ●...
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Hardware Warranty Warranty conditions ・ The warranty period for the delivered product is 3 years (1 year for special products) from the time of shipment from our factory. If a failure occurs in the delivered product due to our fault during this warranty period, we will take responsibility for the replacement/repair of that product.
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