GLW MC 25 Instructions For Use Manual
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GLW MC 25 Instructions For Use Manual

Automatic crimper for insulated end sleeves
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MC 25
Instruction for use
MC 25
Date of issue: 12/2009
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  • Page 1 MC 25 Instruction for use MC 25 Date of issue: 12/2009 Save this instruction for further use!

  • Page 3: Table Of Contents

    MC 25 CONTENTS Safety..................1 - 3 Basic information ....................Symbols......................... Danger of machine....................Dedicated usage....................Dangers ......................... Places for use ......................Safety devices ....................... Authorized user...................... Warranty ........................ Description................4 - 8 Extent of Delivery....................Usage ........................Standard components overview ................

  • Page 5: Safety

    MC 25 SAFETY Basic information The basic condition for safe use and proper work of the mc 25 is the knowledge and attention of the safety information. Important for your safety! The following safety information must be observed by all persons who will work with the mc 25.

  • Page 6: Dedicated Usage

    8 mm must be used. Only the intended PVC insulated cables may be inserted into the funnel guide of the mc 25. Never insert solid metal parts or items. The stripping knifes would be damaged.

  • Page 7: Safety Devices

    Authorized user Only authorized and instructed users are allowed to work with the mc 25. The user has a responsibility to other persons inside the mc 25 working place. The customer must  make the instruction for use accessible to the user and ...

  • Page 8: Description

    DESCRIPTION MC 25 Extent of Delivery Diagram 1 Extent of delivery 1 MC 25 1 piece 5 Accessories box 1 piece 2 Mains cable 1 piece Content: 3 Container for insulation scrap 1 piece 6 Feeder blocks for end sleeves...

  • Page 9: Usage

    8 mm. Due to the short cycle times (1.5 s) and simple changing of cross-sections (below 10 s) the mc 25 is not only suitable for use in workshops but also in complex cable production systems.

  • Page 10: Standard Components Overview

    DESCRIPTION MC 25 Standard components overview Diagram 2 Standard components 1 Grip Mains connection 2 Funnel guide 10 Mains fuses 3 Counter 11 Mains switch 4 Reset button 12 Transformer fuses 5 Tool insert 13 Reverse button 6 Bolt 14 End-sleeve dispenser holder...

  • Page 11: Standard Components Functions

    1 Grip For transport of the mc 25. 2 Funnel guide The cable to be processed is inserted into the mc 25 through the funnel guide. Once it has been inserted, work commences automatically. 3 Counter (000000 to 999999) The counter counts the number of end-sleeves used.
  • Page 12 12 Transformer fuses One 4.0 A/T/250 V fine wire fuse for secondary device. 13 Reverse button Pressing this button puts the mc 25 in the maintenance position. Pressing again will put the mc 25 in start position. 14 End-sleeve dispenser holder Holds the end-sleeves reel dispenser.

  • Page 13: Commissioning

    MC 25 COMMISSIONING 1. Chose the installation site  The installation site of the mc 25 must be level and horizontal. Observe the working conditions in chapter safety, section places for use. 2. Prepare the dispenser  Open the dispenser and tear-off the strap at the edge (1).
  • Page 14 COMMISSIONING MC 25 4. Fit the end-sleeve feeder Verify that the tool insert is not installed yet.  Slide the cover (1) back.  Insert the end-sleeve feeder (2) sideways and place it on the bolts (3). Check that the end-sleeve feeder has clicked properly into place.
  • Page 15  Close the cover (2). Be sure that the end-sleeves band is fed properly.  Connect the mains cable with the appropriate connectors (3,4) to the mc 25 and the mains supply. Diagram 8 Place to operation mode The mc 25 is now ready for operation.

  • Page 16: Operation

    Poor cut 3. Start the mc 25  Check that the cover (1) is closed.  Turn on (position I) the mc 25 with the mains switch (2).  Check that counter (3) is at 0. If the counter is not at 0 refer to chapter faults.
  • Page 17  Insert the cable (1) straight into the funnel guide until it stops.  Crimping and stripping works automatically.  Pull out the cable (2) straight when the mc 25 has stopped. Refer to chapter faults when operating faults or unsuccessful crimping occurs.
  • Page 18 Disconnect the mains supply from the mc 25 and open cover.  Read counter if required.  Turn off the mc 25 with mains switch (1).  Disconnect mains cable (2).  Slide back the cover (3).  Pull the pin (4) upwards and pull out the end sleeves (5).

  • Page 19: Retooling

    MC 25 RETOOLING 3. Remove the end-sleeve feeder  Pull the end-sleeve feeder (1) towards the rear and remove it sideways (2).  Put the end-sleeve feeder into the accessories box. Diagram 18 Remove the end-sleeve feeder Continue as described with step 2 to 7 in chapter commissioning.

  • Page 20: Faults

    The end sleeve is not separated from band. Fault condition 6 Counter respectively mc 25 do not work. Fault condition 7 The mc 25 works too slow but counter works. Fault condition 8 Crimp stamp or crimp forging die is defective. 12/09...

  • Page 21: Trouble-Shooting

    Cable cannot be inserted. Cable can only be inserted in start position (front) and not in maintenance position (rear). Press the reverse button (1) to move the mc 25 into start position. Diagram 19 Move the mc 25 into start...
  • Page 22  Press the reverse button (6) to move the mc 25 into start position.  Pull out the cable (7). Diagram 22 Remove the cable After mounting the tool insert and insertion of the end sleeves the mc 25 is ready for operation. 12/09...
  • Page 23 25 and open cover. 1. Stop operation  Read counter (1) if required.  Press the reverse button (2) to move the mc 25 into start position.  Turn off (position 0) the mc 25 with mains switch (3).
  • Page 24  Pull the pin (1) upwards and pull out the end sleeves (2).  Close the cover (3).  Connect mains cable (4).  Turn on (position I) the mc 25 with the mains switch (5).  Press the reverse button (6) to move the mc 25 into start position.
  • Page 25 If stripping is faulty, check whether the selected cable cross-section corresponds to the cross- section size of the tool insert and the end-sleeve feeder block. The tool inserts must be adapted to the cable cross-section if the mc 25 has not been properly tooled. The cross-section of the cable must also be checked.
  • Page 26 Counter respectively mc 25 do not work. 1. Check mains connection Check that the mains cable is connected with the appropriate connectors to the mc 25 and the mains supply. Make sure that you have supply to the plug socket is properly.
  • Page 27 MC 25 TROUBLE-SHOOTING Fault condition 7 The mc 25 works too slow but counter works. Remove mains fuses, disconnect the mc 25 from mains!  Pull out mains plug (1).  Unscrew the fuse holder (2).  Check the device fuses (3).

  • Page 28: Spare Parts

    SPARE PARTS MC 25 Part Cross Section Art. No. Packing unit 0.5 mm² MC2SCH05 Tool insert 0.75 mm² MC2SCH07 1.0 mm² MC2SCH10 1.5 mm² MC2SCH15 2.5 mm² MC2SCH25 0.5 mm² MC2AM05 Stripping cutter 0.75 mm² MC2AM07 1.0 mm² MC2AM10 1.5 mm²...
  • Page 29 MC 25 SPARE PARTS Part Cross Section Art. No. Packing unit Mains fuse MC2SI0.63 MC2 SI1.25 0,63 A/T/250 V 1,25 A/T/115 V Device fuse MC2SI4.0 4,0 A/T/250 V Crimp die MC2CGES Crimp stamp MC2CSTE centring fork bottom MC2 0011 centring fork top...

  • Page 30: Technical Data

    TECHNICAL DATA MC 25 Mains supply.................... 230 V/50 Hz(115 V/60 Hz) Power consumption .........................80 VA Working range ..................0.5 - 2.5 mm² 20 - 14 AWG End sleeves .................In Bands acc. to DIN 46228 Part 4 Press form ......................Trapezium shaped Cycle time ..........................

  • Page 31: Ec Declaration Of Conformity

    MC 25 EC Declaration of Conformity Manufacturer: GLW GmbH Address: Steinbeisstraße 2 88353 Kisslegg Germany We herewith declare that the machine named in the following complies in its design and type and in the equipment marketed by us with the relevant basic safety and health requirements of the EC machine directive.
  • Page 32 The copyright for this instruction for use remains Steinbeisstr. 2 by GLW. 88353 Kisslegg No part of this instruction for use may be Germany reproduced, copied or translated without Phone (+49) 7563 9123-0 permission. Telefax (+49) 7563 9123-99  2009 GLW GmbH...

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