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Summary of Contents for KROHNE SMARTPAT COND 7200
- Page 1 SMARTPAT COND 7200 SMARTPAT COND 7200 SMARTPAT COND 7200 Handbook Handbook Handbook Handbook Digital conductivity sensor for the pharmaceutical, food and beverage industries Electronic Revision: ER 1.0.0_ (SW.REV 1.0.x) © KROHNE 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en...
- Page 2 All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without the prior written authorisation of KROHNE Messtechnik GmbH. Subject to change without notice. Copyright 2017 by KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany) www.krohne.com 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en...
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Page 3: Table Of Contents
5.2 Calibration ........................21 TM ........................22 5.2.1 Calibration with PACTware ® 5.2.2 Calibration with HART Handheld 475 FIELD COMMUNICATOR ........24 5.3 Troubleshooting......................26 5.4 Status messages and diagnostic information..............27 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en www.krohne.com... - Page 4 8.6 Field Device Tool / Device Type Manager (FDT/DTM)............ 40 8.6.1 Installation ..........................40 8.7 Overview Basic-DD menu tree (for Field Communicator 475) ........40 8.8 Basic-DD menu tree (details for settings) ..............41 www.krohne.com 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en...
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Page 5: Safety Instructions
INFORMATION! The manufacturer is not liable for any damage resulting from improper use or use for other than the intended purpose. The intended use of the sensor SMARTPAT COND 7200 is the measurement of conductivity in conductive liquids. 1.2 Certifications CE marking The device meets the essential requirements of the EU directives. -
Page 6: Safety Instructions From The Manufacturer
The manufacturer reserves the right to alter the content of its documents, including this disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable in any way for possible consequences of such changes. www.krohne.com 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en... -
Page 7: Product Liability And Warranty
This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of icons as shown below. 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en www.krohne.com... -
Page 8: Warnings And Symbols Used
In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. www.krohne.com 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en... -
Page 9: Device Description
• OPTIBRIDGE / SMARTBRIDGE – USB interface cable • SJB 200 W-Ex – Junction box Consumables/Spare parts available • Various conductivity standard solutions for sensor calibration INFORMATION! For further information contact your local sales office. 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en www.krohne.com... -
Page 10: Device Description
Look at the device nameplate to ensure that the device is delivered according to your order. The sensor type is specified on the label of the sensor package and on the sensor itself. www.krohne.com 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en... -
Page 11: Installation
The original packing is designed to protect the equipment. It has to be used if the device is • transported or sent back to the manufacturer including the sensor transportation packing, to prevent damage of the sensor. 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en www.krohne.com... -
Page 12: Pre-Installation Requirements
• Lay the sensor on a soft ESD mat or soft paper tissue 2. • Leave the protection cap of the VP connector, as long as the sensor is not connected to the cable. www.krohne.com 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en... -
Page 13: Installation Procedure
4 If necessary re-calibrate the cell constant for your process conditions. (To re-calibrate con- nect either a HART field communicator or connect the sensor via OPTIBRIDGE / SMART- BRIDGE to a PC.) 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en www.krohne.com... -
Page 14: Electrical Connections
Conductivity Resistance Temperature Loop current The specification NaN (Not a Number) disappears after a few seconds once the initialisation of the sensor is completed. Afterwards, the measured values appear. www.krohne.com 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en... -
Page 15: Grounding And Equipotential Bonding
ELECTRICAL CONNECTIONS SMARTPAT COND 7200 4.3 Grounding and equipotential bonding Sensor type SMARTPAT COND 7200 must have a capacitive connection to ground. SJB 200 W-Ex junction box offers the grounding possibility. For further information refer to the SJB 200 W-Ex manual. -
Page 16: Connection Diagram
Shield Shield Sensor + Sensor + Sensor - Sensor - Display + Loop - w/o Display Display - Loop + Loop - w/ Display Loop + [250Ω] www.krohne.com 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en... - Page 17 INFORMATION! ® The SJB 200 W offers the opportunity to access the sensor via HART hand held. For further information refer to the manual of the SJB 200 W. 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en www.krohne.com...
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Page 18: Installing The Sensor
Basically any installation position is possible. However, ensure that sufficient medium flows through and around the electrodes (the conductive electrodes must always be completely surrounded by the medium). Structural measures must be taken to prevent flow interruption or gas bubbles. www.krohne.com 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en... -
Page 19: Installation Recommendation
1 Flow direction 2 Ordered sensor • This installation is only recommended if the pipeline is completely filled and if there are no particles or air bubbles in the pipeline. 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en www.krohne.com... - Page 20 • This installation is only recommended if the pipeline is completely filled and if there are no particles or air bubbles in the pipeline. • Consider the diameter of the pipeline, i.e. compare pipeline DN with insertion length of the sensor shaft. www.krohne.com 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en...
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Page 21: Operation
OPTIBRIDGE/SMARTBRIDGE will be connected to the PC via USB port. Add the devices regarding the instructions of PACTware Basic-DD menu tree (details for settings) For more information refer to on page 41. 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en www.krohne.com... -
Page 22: Calibration With Pactware Tm
• Please wait for approx. 10 seconds and the following values appear: Measuring value Status -> Finished • Press Next Next to proceed Next Next The old cell constant and the calculated new cell constant appear www.krohne.com 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en... - Page 23 Do not make any mechanical modifications to the sensor (electrodes shortened, drilled, bent • or scratched). Make sure that the measuring electrodes are clean and dust-free. If necessary, clean the • electrodes as described on page 28 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en www.krohne.com...
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Page 24: Calibration With Hart ® Handheld 475 Field Communicator
• Press OK OK to proceed • Please wait for approx. 10 seconds and the following values appear: Measuring value Status -> Finished • Press OK OK to proceed www.krohne.com 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en... - Page 25 Do not make any mechanical modifications to the sensor (electrodes shortened, drilled, bent • or scratched). Make sure that the measuring electrodes are clean and dust-free. If necessary, clean the • electrodes as described on page 28 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en www.krohne.com...
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Page 26: Troubleshooting
Electrodes are exposed to air (not fully immersed). No temperature Temperature sensor is Exchange conductivity sensor. measurement (only faulty. ® applicable via HART or PACTware FDT/DTM). www.krohne.com 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en... -
Page 27: Status Messages And Diagnostic Information
Failure in calibration; cell constant deviation HART ® Handheld 475 FIELD COMMUNICATOR on page 24 or Maint. interval Maintenance interval expired Calibration with refer to PACTwareTM Maintenance interval expired on page 22. 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en www.krohne.com... -
Page 28: Service
• such dangerous substances, to enclose a certificate with the device confirming that is safe to handle and stating the • product used. www.krohne.com 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en... -
Page 29: Form (For Copying) To Accompany A Returned Device
The user must dispose of the WEEE to a designated collection point for the recycling of WEEE or send them back to our local organisation or authorised representative. 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en www.krohne.com... -
Page 30: Technical Data
2. The larger the electrode surface, the lower the resistance. The surface area (A) and the distance (L) must be correctly matched to the desired measuring range. This is called the "cell constant" defined as c=L/A. www.krohne.com 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en... -
Page 31: Technical Data
Ø 64 mm fit to: DN 50 according to DIN 32676 DN 40 according to ISO 2852 DN 2" Valid standards: ISO 2852, DIN 32676, BS 4825 (ASME BPE) 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en www.krohne.com... - Page 32 For full information of the EU directives and standards and the approved certifications, please refer to the EU declaration on the website of the manufacturer. Other approvals and standards Shock resistance IEC 60068-2-31 www.krohne.com 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en...
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Page 33: Dimensions
5.63 / 6.81 60 / 90 2.36 / 3.54 40 / 70 1.57 / 2.76 WS 27 M28 x 1.5 35.9 1.41 22.5 0.88 Ø20.5 Ø0.87 VarioPin 0.98 0.08 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en www.krohne.com... - Page 34 1 Sensor insertion length 40 mm / 1.57" 2 Sensor insertion length 70 mm / 2.76" Dimensions [mm] Dimensions [inch] DN 50 DN 65 2 1/2 DN 80 DN 100 DN 125 DN 150 1.54 1.61 www.krohne.com 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en...
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Page 35: Temperature Derating
1 Maximum permissible ambient temperature [°C] 2 Medium temperatur [°C] The maximum ambient temperature for this device is +85°C/+185°F. The process connection temperature must agree with the temperature limits of the gasket material. 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en www.krohne.com... -
Page 36: Description Of Hart Interface
Manufacturer ID: 69 (0x45) Device: 194 (0xC2) Device Revision: DD Revision: ® HART Universal Revision: ≥ 3.8 FC 475 system SW.Rev.: ≥ 6.1 PDM version: ≥ 1.2 FDT version: www.krohne.com 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en... -
Page 37: Connection Variants
In the burst mode a slave device transfers cyclic pre-defined response telegrams, to get a higher rate of data transfer. ® There are two ways of using the HART communication: • as Point-to-Point connection and • as Multidrop connection, with 2-wire connection. 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en www.krohne.com... -
Page 38: Point-To-Point Connection - Analogue / Digital Mode
4 SMARTMAC 200 W 5 SMARTPAT Sensor ® 6 Secondary master with HART 7 Power supply for devices (slaves) with passive current output 8 Load ≥ 250 Ω (Ohm) www.krohne.com 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en... -
Page 39: Inputs/Outputs And Hart ® Dynamic Variables And Device Variables
DDs on the Field Communicator. The Field Communicator must be equipped with a system card with "Easy Upgrade Option". For details consult the Field Communicator User’s Manual. 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en www.krohne.com... -
Page 40: Field Device Tool / Device Type Manager (Fdt/Dtm)
4 Setup 1 Process input 2 I/O ® 3 I/O HART 4 Device 5 Service 5 Service 1 Service calibration 5 Service 5 Service 2 Service parameter 3 Sensor lock www.krohne.com 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en... -
Page 41: Basic-Dd Menu Tree (Details For Settings)
4 Factory cell constant 5 Reference value 6 Calibration solution 7 No. of calibrations 8 Date of calibration 2 Error logbook 1 Memory block 2 Error counter 3 Error 4 Error time 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en www.krohne.com... - Page 42 1 PV 1 Conductivity 2 Max. conductivity 3 Min. conductivity 2 SV 1 Resistivity 2 Max. resistivity 3 Min. resistivity 3 TV 1 Temperature 2 Max. temperature 3 Min. temperature www.krohne.com 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en...
- Page 43 1 No If you select yes yes the setting is not reversible anymore and 2 Yes ® the sensor is invalid for use. The HART communication is not possible anymore. 02/2017 - 4003041302 - MA SMARTPAT COND 7200 R02 en www.krohne.com...
- Page 44 • Process Analysis • Services Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 47058 Duisburg (Germany) Tel.: +49 203 301 0 Fax: +49 203 301 10389 info@krohne.com The current list of all KROHNE contacts and addresses can be found at: www.krohne.com...
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