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Seagull Models CASSUTT 3M RACER Assembly Manual

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"Graphics and specifications may change w ithout notice".
ASSEMBLY MANUAL
Speciications:
Wing span ---------------------------- 65in (165cm)
Wing area ---------------1038.5sq.in (67.0sq dm)
Weight -------------------------------16.8lbs (7.6kg)
Length -----------------------------70.8in (179.8cm)
Engine ------------------- F1 Air race 60cc engine
Radio ---------- 6 channels with 6 digital servos
MS: 164
1

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Summary of Contents for Seagull Models CASSUTT 3M RACER

  • Page 1 MS: 164 ASSEMBLY MANUAL “Graphics and specifications may change w ithout notice”. Speciications: Wing span ---------------------------- 65in (165cm) Wing area ---------------1038.5sq.in (67.0sq dm) Weight -------------------------------16.8lbs (7.6kg) Length -----------------------------70.8in (179.8cm) Engine ------------------- F1 Air race 60cc engine Radio ---------- 6 channels with 6 digital servos...
  • Page 2 CASSUTT 3M RACER INTRODUCTION hank you for choosing the CASSUTT 3M RACER ARTF by SG MODELS. he CAS- SUTT 3M RACER was designed with the intermediate/advanced sport lyer in mind. It is a semi scale airplane which is easy to ly and quick to assemble. he airframe is convention- ally built using balsa, plywood to make it stronger than the average ARTF, yet the design allows the aeroplane to be kept light.
  • Page 3 KIT CONTENTS INSTALL THE AILERONS SEA164 CASSUTT 3M RACER Please see pictures below. 1. Fuselage 2. Wing set (2) 3. Tail set (2) 4. Cowling 5. Canopy 6 Wing Tube 7. Main landing gear 8. Tailwheel 9. Fiberglass wheel pants 10.
  • Page 4 Instruction Manual. CASSUTT 3M RACER Be sure to test the aileron hinges once you insert them. Ensure that the hinge pockets line up, and that the hinges move freely before the epoxy dries. Insert all four hinges in the ailerons at this time.
  • Page 5 INSTALLING THE AILERON SERVOS Epoxy Minimum servo spec. Epoxy Torque : 6.0V: 192.4 oz-in (13.8 kg-cm) 7.4V: 350.0 oz-in (25.2 kg-cm) Ailerons control horn Because the size of servos difer, you may need to adjust the size of the precut opening in the mount.
  • Page 6 Instruction Manual. CASSUTT 3M RACER Secure the servo to the aileron hatch using a proper driver and the screws provided with the servo. Use drill bit in a pin vise to drill the mouting holes in the blocks. 1.5mm Apply 2-3 drops of thin C/A to each of the mounting aileron hatch mounting tabs in the wing.
  • Page 7 AILERON PUSHROD HORN INSTALLATION Required Parts • Wing assembly(let and right) • 2.6mmx50mm threaded rod(2) • 3mm metal clevis with silicone tub- ing(4) • Lock nut(4) Required Tools and Adhesives • Phillips screwdrive • 30-mminute epoxy Set the aileron hatch in place and use a Phillips screw driver to install it with four wood screws.
  • Page 8 Instruction Manual. CASSUTT 3M RACER You have to trim each axle using a tool cutting and cut-of wheel. Caution when cutting the axles and wear protective goggles. Slide the collar to the axle and setscrew the collars to secure the collar to the axle...
  • Page 9 Slide the threaded end of the axle through the hole in the bottom of the landing gear leg. Use a washer and lock- nut to tighten the axle to the landing gear. Make sure to use threadlock on the nut so it won’t vibrate loose in light as shown.
  • Page 10 Instruction Manual. CASSUTT 3M RACER INSTALLING THE FUSELAGE SERVOS Elevator servo Required Parts • Fuselage assembly Required Tools and Adhesives • Drill • Drill bits:2mm • Phillips screwdrive (small) Because the size of servos difer, you may need to adjust the size of the precut opening in the mount.
  • Page 11 Switch Elevator servo arm Trim and cut INSTALLING THE SWITCH Switch Install the switch into the precut hole in the side, in the fuselage. 3/32” Hole INSTALLING THE STOPPER ASSEMBLY Using a modeling knife, carefully cut Trim and cut of the rear portion of one of the 3 nylon tubes leaving 1/2”...
  • Page 12 Instruction Manual. CASSUTT 3M RACER With the stopper assembly in place, the weighted pick-up should rest away from the rear of the tank and move freely inside the tank. he top of the vent tube should rest just below the top of the tank. It should not touch the top of the tank.
  • Page 13 51mm Use a 1/4 bit to drill the engine mounting holes. Remove mounting template from fie wall. Firewall shown with mounting holes drilled ready for engine mounting. Using mounting bolts and washers mount engine to fiewall.
  • Page 14 Instruction Manual. CASSUTT 3M RACER Drill a hole for the throttle pushrod. Connect the lines from the tank to the en gine and muffler. e vent line will connect to the muffler and the line from the clunk to the carburetor.
  • Page 15 Ignition Modude 170mm...
  • Page 16 Instruction Manual. CASSUTT 3M RACER Tape the cowl to the fuselage using low- tack tape. COWLING - Please see below pictures. Use a drill and drill bit to drill the holes for the cowl mounting screws. Make sure the cowl position is correct before drill-...
  • Page 17 Loctite M3x10mm With the muffler, needle valve, and spark/ Because of the size of the cowl, it may be nec- glow plug removed from the engine, slide essary to use a needle valve extension for the the cowl in place over the engine. Tem- high speed needle valve.
  • Page 18 Instruction Manual. CASSUTT 3M RACER INSTALLING THE SPINNER - Install the spinner backplate, propeller and spinner cone. he propeller should not touch any part of the spinner cone. If it does, use a sharp modeling knife and carefully trim away the spinner cone where the propel- ler comes in contact with it.
  • Page 19 INSTALL ELEVATOR CONTROL HORN Install the elevator control horn using the same method as same as the elevator Epoxy. control horns.
  • Page 20 Instruction Manual. CASSUTT 3M RACER Epoxy HINGING THE RUDDER Glue the top three rudder hinges in place using the same techniques used to hinge the elevator. he lower hinge will be glued when the in/rudder assembly is attached to the fu-...
  • Page 21 INSTALL RUDDER CONTROL HORN Repeat steps to install the rudder control horn as same as steps done for elevator. Fiberglass control horn Epoxy Epoxy Rudder iberglass control horn...
  • Page 22 Instruction Manual. CASSUTT 3M RACER Slide the stabilizer into place in the INSTALLING THE HORIZONTAL precut slot in the rear of the fuselage. he STABILIZER stabilizer should be pushed irmly against the front of the slot. Required Parts • Fuselage assembly •...
  • Page 23 Fill Epoxy Fill Epoxy When cutting through the covering INSTALLING VERITICAL FIN to remove it, cut with only enough pressure to only cut through the covering itself. Cut- ting into the balsa structure may weaken Required Parts • Fuselage assembly •...
  • Page 24 Instruction Manual. CASSUTT 3M RACER While holding the vertical stabilizer When you are sure that everything is irmly in place, use a pen and draw a aligned correctly, mix up a generous line on each side of the vertical stabilizer amount of Flash 30 Minute Epoxy.
  • Page 25 110mm Install the rudder and elevator control horn. using the same method as with the hread one clevis and M3 lock nut on to rudder and aileron control horns. each rudder and elevator control rod. hread the horns on until they are lush Position the rudder and elevator control with the ends of the control rods.
  • Page 26 Instruction Manual. CASSUTT 3M RACER MOUNTING THE TALI WHEEL Required Parts • Fuselage assembly • Tail wheel assembly • M3 Washer(2) • M3x30mm socket head screw(2) • M3x25mm machine screw(2) Required Tools and Adhesives • Phillips screwdrive • 30-minute epoxy •...
  • Page 27 If you are going to install a pilot igure, please use a sanding bar to sand the base Epoxy of the igure so that it is lat. Position the canopy onto the fuselage. Trace around the canopy and onto the fuselage using a felt-tipped pen.
  • Page 28 Instruction Manual. CASSUTT 3M RACER If using custom decals, please follow ATTACHMENT WING-FUSELAGE manufacturers instructions to install those decals. Please be certain the model Required Parts is clean and free from oily ingerprints • Fuselage assembly and dust. Position decal on the model •...
  • Page 29 BALANCING An important part of preparing the air- crat for light is properly balancing the model. 1) Attach the wing panels to the fuselage. Make sure to connect the leads from the aileron to the appropriate leads from the receiver. Make sure the leads are not ex- posed outside the fuselage before tight- ening the wing bolts.
  • Page 30 Instruction Manual. CASSUTT 3M RACER CONTROL THROWS 120mm Ailerons: Rudder: High Rate : High Rate : Up : 20 mm Right : 40 mm Down : 20 mm Let : 40 mm Low Rate : Low Rate : Up : 12 mm...
  • Page 31 A) Plug in your radio system per the 2) Check every bolt and every glue joint manufacturer’s instructions and turn eve- in the CASSUTT 3M RACER to ensure rything on. that everything is tight and well bonded. B) Check the elevator irst. Pull back on the elevator stick.
  • Page 32 Instruction Manual. CASSUTT 3M RACER If you have any queries, or are interested in our products, please feel free to contact us Factory : 12/101A - Hamlet 4 - Le Van Khuong Street - Dong hanh Ward - Hoc Mon District - Ho Chi Minh City - Viet Nam.