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Metso Outotec Nordtrack J127 Instructions Manual

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Nordtrack J127
20717-EN
DRIVING
S
For more information and
language versions, see:
mogroup.com/driving

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Summary of Contents for Metso Outotec Nordtrack J127

  • Page 1 Nordtrack J127 20717-EN DRIVING For more information and language versions, see: mogroup.com/driving...
  • Page 2 Copyright © Metso Outotec.

  • Page 3: Table Of Contents

    Table of Contents DRIVING INSTRUCTIONS ........................1 1.1. SAFETY ............................1 1.2. DRIVING DIRECTIONS ......................2 1.3. EMERGENCY STOP LOCATIONS .................... 3 1.4. REMOTE STOP LOCATION ...................... 4 1.5. DRIVE CONTROLS ........................4 1.5.1. Remote control device ....................4 1.6. PREPARING FOR DRIVING ......................

  • Page 5: Driving Instructions

    DRIVING INSTRUCTIONS 1. DRIVING INSTRUCTIONS These driving instructions are valid for Nordtrack J127 machines. The purpose of these instructions is to enable safe moving of the machine during transportation. NOTICE: Do not use the machine for crushing solely based on these instructions. The actual instruction manual for the machine is delivered separately.

  • Page 6: Driving Directions

    DRIVING INSTRUCTIONS WARNING! UNEXPECTED MOVEMENT HAZARD Can cause death or serious injury. Be extremely cautious when driving in cold temperatures (below 0°C). The response time of the controls might be longer than usual due to stiff hydraulic oil. WARNING! COLLISION HAZARD Can cause death or serious injury.

  • Page 7: Emergency Stop Locations

    DRIVING INSTRUCTIONS 1.3. EMERGENCY STOP LOCATIONS DANGER! GENERAL HAZARD Will cause death or serious injury. In a dangerous situation, stop the machine with the emergency stop button, the key switch of the machine, or with the remote stop button (located on either the drive control device, radio control device).

  • Page 8: Remote Stop Location

    DRIVING INSTRUCTIONS 1.4. REMOTE STOP LOCATION DANGER! GENERAL HAZARD Will cause death or serious injury. In a dangerous situation, stop the machine with the emergency stop button, the key switch of the machine, or with the remote stop button. Before starting the machine, make that sure you know the location of the emergency stop buttons.
  • Page 9 DRIVING INSTRUCTIONS WARNING! UNEXPECTED MOVEMENT HAZARD Unexpected movement can cause death or serious injury. Make sure that the cable (if fitted) of the remote control device does not get caught in the tracks or in any other moving part of the machine during driving. The remote control device must be disconnected from the machine immediately after driving and stored in a safe place when not in use.

  • Page 10: Preparing For Driving

    DRIVING INSTRUCTIONS 1.6. PREPARING FOR DRIVING 1. On the left-hand side of the machine, locate the main switch (1) and turn it to ON position. Figure 5: Main switch 2. Visually inspect that there are no loose parts, and everything is secured in place. 3.
  • Page 11 DRIVING INSTRUCTIONS Figure 7: Control panel Callout Description Callout Description Physical buttons: the functions of the Key switch: Crank position buttons depend on the menu options that are displayed on the screen. See figure below for the physical button names. Key switch (Ignition switch) Panel lock: when the machine is oprating, the panel must be locked...

  • Page 12: Starting The Engine

    DRIVING INSTRUCTIONS Figure 8: Control panel physical buttons 4. Make sure that the emergency stop buttons are not pressed, and that the remote stop button is not pressed down. 5. Proceed to the next section: “Starting the engine”. 1.6.1. STARTING THE ENGINE WARNING! EXPLOSION HAZARD Can cause death or serious injury.
  • Page 13 DRIVING INSTRUCTIONS 1. Observe all safety warnings. 2. Check that all control levers are in neutral (OFF) position, and all emergency stops are released. CAUTION! PROPERTY DAMAGE HAZARD Can cause moderate injury or property damage. Make sure that all control levers are in the neutral (OFF) position. Figure 9: Control levers (1) in neutral (OFF) position 3.
  • Page 14 DRIVING INSTRUCTIONS Callout Description Power ON Crank Figure 10: Ignition key positions 5. Wait until the engine is pre-heated and the engine pre-heat indicator (see figure below) in the status/ warning bar at the top of the screen disappears before continuing. Figure 11: Engine pre-heat indicator 6.
  • Page 15 DRIVING INSTRUCTIONS 1.6.1.1. Adjusting the engine speed The machine may be fitted with a variable-speed or fixed-speed engine, where a fixed-speed engine has two speed set-points: idle and 1800 rpm. NOTICE: For a fixed-speed engine, access to the higher speed of 1800 rpm is restricted in that it can only be reached once during every engine session.
  • Page 16 DRIVING INSTRUCTIONS NOTICE: Buttons (2) and (3) only change the engine speed while they are pressed down. Hold down the relevant button to continuously change the speed. The longer you hold down the button, the higher the rate at which the speed changes. This allows the desired speed to be reached quickly.
  • Page 17 DRIVING INSTRUCTIONS Figure 15: Engine screen chosen 2. The Engine screen is shown on the display. The status and warning indicator bar (1) shows all engine warnings. Figure 16: Engine screen 3. In the Engine screen, you can view and monitor following information: DRIVING INSTRUCTIONS D100020717-EN 490 0 EN 2022-09-27...
  • Page 18 DRIVING INSTRUCTIONS Figure 17: Engine status, engine levels and hours of use Callout Description Callout Description Engine status indicators Coolant Temperature: shown in °C or °F. Engine coolant level low: Lamp Inlet Pressure: shown in Bar or PSI. illuminates in red when the engine coolant level is low.
  • Page 19 DRIVING INSTRUCTIONS Figure 18: Fuel information, battery voltage and DEF (diesel exhaust fluid) information Callout Description Callout Description DEF level: shown as percentage. Fuel Temperature: shown in figures in °C or °F. The bar-chart is colour-coded from bright blue through green to bright red, where green means acceptable, blue means too low and red means too high.
  • Page 20 DRIVING INSTRUCTIONS Figure 19: Aftertreatment status (Tier4 only) and DPF (Diesel Particulate Filter) information Callout Description Callout Description Aftertreatment status (Tier4 only) DEF Level Low: Lamp illuminates in yellow when the DEF level is low and needs replenishing. DPF Outlet Gas Over-temperature: Emissions System Failure: Lamp illuminates in yellow when the •...

  • Page 21: Connecting The Remote Control Device (Wireless Connection)

    DRIVING INSTRUCTIONS 1.6.1.3. Preventing and initiating DPF generation WARNING! FIRE HAZARD Can cause moderate injury or property damage. Prevent the DPF regeneration in situations when it might be possible that heat from the exhaust pipe causes property damage or personal injuries. 1.

  • Page 22: Connecting The Remote Control Device (Wired Connection)

    DRIVING INSTRUCTIONS 1.6.3. CONNECTING THE REMOTE CONTROL DEVICE (WIRED CONNECTION) To establish a wired connection between the remote control device and machine, or to charge the remote control device for wireless use: 1. Connect the cable (1) to the socket on the base of the remote control device (2) and the other end of the cable to the socket on the machine (3).

  • Page 23: Unlocking The Remote Control Device

    DRIVING INSTRUCTIONS 1.6.4. UNLOCKING THE REMOTE CONTROL DEVICE NOTICE: For control panel physical button locations, see “Preparing for driving”. To unlock the remote control device for track driving: 1. Start the engine of the machine (if it is not already running). 2.

  • Page 24: Driving

    DRIVING INSTRUCTIONS Figure 27: Sequence to unlock the remote control device 6. Perform the following sequence using the left and right tracking controls on the handset (see figure above): a. Left control (2): Move up. b. Left control (3): Move down. c.
  • Page 25 DRIVING INSTRUCTIONS Figure 28: Track button 3. To enter tracking mode, press the Tracking Mode button (R1) in the Tracking Control menu corresponding to the following icon: Figure 29: Tracking Mode button 4. Now the machine is ready for track driving. 5.

  • Page 26: Stopping The Engine

    DRIVING INSTRUCTIONS NOTICE: If the engine is cold, the tracking will be speed-limited to slow until the engine warms up. 6. Use the 3 track driving levers on the remote control device to operate the left and right track. A lever must be held in position to maintain track driving –...

  • Page 27: Troubleshooting

    Figure 35: Isolator switch 1.9. TROUBLESHOOTING If there is a problem which prevents the track driving and it cannot be solved by using this driving instruction, contact Metso Outotec. DRIVING INSTRUCTIONS D100020717-EN 490 0 EN 2022-09-27...

  • Page 28: Pairing The Remote Control Device And Machine

    DRIVING INSTRUCTIONS 1.9.1. PAIRING THE REMOTE CONTROL DEVICE AND MACHINE NOTICE: For control panel physical button locations, see “Preparing for driving”. The remote control device is paired with the machine at the factory, but if the connection between the remote control device and the machine does not work for some reason, do the pairing according to the following steps.
  • Page 29 DRIVING INSTRUCTIONS Figure 40: Radio Pairing button A 60-second countdown starts, within which you must complete the rest of the pairing procedure. The countdown is displayed on the screen. 7. Before the coundown reaches zero, pull down both the left and right track control buttons (1) (reverse direction) and hold them down, and at the same time hold down the red button (2) for at least 5 seconds.

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