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Metso Outotec Nordtrack CT85 Original Instructions Manual

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Summary of Contents for Metso Outotec Nordtrack CT85

  • Page 2 Copyright © Metso Outotec.

  • Page 3: Table Of Contents

    Table of Contents DRIVING INSTRUCTIONS ........................1 1.1. SAFETY ............................1 1.2. DRIVING DIRECTIONS ......................2 1.3. EMERGENCY STOP LOCATIONS .................... 3 1.4. REMOTE STOP LOCATION ...................... 4 1.5. DRIVE CONTROLS ........................5 1.5.1. Remote control device ....................5 1.6. PREPARING FOR DRIVING ......................

  • Page 5: Driving Instructions

    DRIVING INSTRUCTIONS 1. DRIVING INSTRUCTIONS These driving instructions are valid for Nordtrack CT85(R) and Nordtrack CT100(R) machines. The purpose of these instructions is to enable safe moving of the machine during transportation. NOTICE: Do not use the machine for screening solely based on these instructions. The actual instruction manual for the machine is delivered separately.

  • Page 6: Driving Directions

    Pay attention to the machine dimensions to avoid power lines, bridges, branches, and other obstacles. 1.2. DRIVING DIRECTIONS Callout Description Callout Description Forward (yellow) Backward (blue) Right Left Figure 1: Nordtrack CT85(R) driving directions D100013368-EN DRIVING INSTRUCTIONS 344 0 EN 2021-04-20...

  • Page 7: Emergency Stop Locations

    DRIVING INSTRUCTIONS Callout Description Callout Description Forward (yellow) Backward (blue) Right Left Figure 2: Nordtrack CT100(R) driving directions 1.3. EMERGENCY STOP LOCATIONS DANGER! GENERAL HAZARD Will cause death or serious injury. In a dangerous situation, stop the machine with the emergency stop button, the key switch of the machine, or with the remote stop button (located on either the drive control device, radio control device).

  • Page 8: Remote Stop Location

    DRIVING INSTRUCTIONS Figure 3: Nordtrack CT85(R) and Nordtrack CT100(R) emergency stop locations To stop the machine quickly in an emergency, pull the yellow emergency pull-cord (1), which runs along both left and right side of the machine’s center frame. To restart the machine after an emergency stop, pull the blue emergency stop reset button (2), located on the left side of the machine where the rear undercarriage joins the conveyor frame.

  • Page 9: Drive Controls

    DRIVING INSTRUCTIONS Figure 4: Location of remote stop button The remote stop button on the remote control device, if fitted, is not an emergency stop but can be used for stopping the machine. 1.5. DRIVE CONTROLS 1.5.1. REMOTE CONTROL DEVICE WARNING! UNEXPECTED MOVEMENT HAZARD Unexpected movement can cause death or serious injury.
  • Page 10 DRIVING INSTRUCTIONS Callout Description Left hand track forward/reverse Right hand track forward/reverse Left and right track together forward/reverse Track driving speed (option) Press one of the three buttons to set the track driving speed. • Snail – Slow • Tortoise – Medium •...

  • Page 11: Preparing For Driving

    DRIVING INSTRUCTIONS Callout Color Mode Description Track driving speed set to Speed: Hare Green Steady fastest. Track driving speed set to Speed: Tortoise Green Steady medium. Track driving speed set to Speed: Snail Green Steady slowest. Paired with machine and in Green Steady range.
  • Page 12 DRIVING INSTRUCTIONS WARNING! PERSONAL INJURY HAZARD Exhaust gases are harmful, and when accumulated, can cause death or serious injury. If the track driving path includes enclosed space, such as a warehouse or a shipping container, make sure that the enclosed space has sufficient ventilation during track driving.
  • Page 13 Figure 9: Main switch 4. Locate the control panel. It is located within or next to the power unit of the machine. Callout Description Control panel location of Nordtrack CT85(R) Control panel location of Nordtrack CT100(R) Figure 10: Control panel location DRIVING INSTRUCTIONS...
  • Page 14 DRIVING INSTRUCTIONS 1 10 1 11 Figure 11: Control panel (Tier 3 engines) D100013368-EN DRIVING INSTRUCTIONS 344 0 EN 2021-04-20...
  • Page 15 DRIVING INSTRUCTIONS Callout Description Callout Description Power: This LED should be lit when Radio signal indicator light the key switch is turned to ON • Green: Receiving valid radio position. If the LED is flashing, the signal fuse that charges the remote control •...
  • Page 16 DRIVING INSTRUCTIONS Figure 12: Control panel (Tier 4 engines) Callout Description Callout Description Engine fault warning: Illuminates Coolant level: Illuminates when when an engine fault is detected. coolant level is too low, and flashes when the engine shuts down as a result of insufficient coolant.

  • Page 17: Starting The Engine

    DRIVING INSTRUCTIONS 5. Make sure that the emergency stop buttons are not pressed, and also that the remote stop button is not pressed down. 6. Proceed to the next section: “Starting the engine”. 1.6.1. STARTING THE ENGINE WARNING! EXPLOSION HAZARD Can cause death or serious injury.
  • Page 18 DRIVING INSTRUCTIONS Figure 14: Control levers in neutral (OFF) position 4. Insert the key into the ignition switch of main control panel. 5. Turn the key clockwise to the Power ON position (2). Callout Description Power ON Engine pre-heat Crank Figure 15: Ignition key positions 6.
  • Page 19 DRIVING INSTRUCTIONS 10. Before operating the machine, allow the engine to run at idle for 5 minutes to allow the running temperature to be reached. 11. Check around the engine compartment area for engine oil, fuel, coolant, or hydraulic fluid leaks. 12.

  • Page 20: Unfolding The Conveyor (Ct85(R) Only)

    DRIVING INSTRUCTIONS NOTICE: The engine is programmed to auto-shutdown after 30 minutes of being idle. This safety feature reduces the engine idle hours, which reduces emissions and extends the engine and component lifetime. When the engine is idling or running under 1800 rpm, a timer on the main page of the display shows the seconds remaining until auto-shutdown.
  • Page 21 DRIVING INSTRUCTIONS Callout Description Cotter pin connections Pinch point Figure 19: Cotter pin connections and pinch points To unfold the conveyor, do the following steps: 1. Run the engine at idle speed. 2. Make sure that all personnel are away from all the pinch points (2). Figure 20: Pinch point 3.

  • Page 22: Setting The Track Driving Mode

    DRIVING INSTRUCTIONS 1.6.3. SETTING THE TRACK DRIVING MODE Some machines may have one or more flow diverter valves to direct the hydraulic flow between tracks and other components of the machine. 1. If your machine has any flow diverter valves, set them all to the TRACKS position (1). Figure 22: Flow diverter valves to TRACKS position 1.6.4.
  • Page 23 Figure 23: Connection items for remote control device Callout Description Socket location of Nordtrack CT85(R) Socket location of Nordtrack CT100(R) Figure 24: Socket location for the cable 2. You can now unlock the remote control device for wired use, as described in "Unlocking the remote control device", p.20 .

  • Page 24: Unlocking The Remote Control Device

    DRIVING INSTRUCTIONS 1.6.6. UNLOCKING THE REMOTE CONTROL DEVICE NOTICE: The remote control device has a safety feature that blocks any track driving until the remote control device is unlocked. This prevents unauthorized or unexpected use and extends the battery charge. To unlock the remote control device for track driving: 1.

  • Page 25: Driving

    3. Drive the machine onto the trailer. During loading, continuously check clearance. a. Drive the Nordtrack CT85(R) machine onto the trailer with the hopper end (1) leading. The conveyor must be unfolded to ensure proper weight balance. b. Drive the Nordtrack CT100(R) machine onto the trailer with the conveyor-fold end (2) leading. The conveyor can be folded during loading, but for this machine, it is not a must.

  • Page 26: Folding The Conveyor (Ct85(R) Only)

    Lock LED (2) is flashing red. Figure 29: Lock button and lock LED (for machines equipped with a Tier 4 engine) 1.8. FOLDING THE CONVEYOR (CT85(R) ONLY) After loading the Nordtrack CT85(R) onto a trailer, fold the conveyor. WARNING! GENERAL HAZARD Can cause death or serious injury.
  • Page 27 DRIVING INSTRUCTIONS Figure 30: Cotter pin connections 1. If the conveyor was unfolded for track driving, fold the conveyor into transport position. a. Make sure that there are no obstructions to folding the conveyor. b. Use the Top fold hydraulic control lever for folding the conveyor. Figure 31: Top fold hydraulic control lever c.

  • Page 28: Stopping The Engine

    DRIVING INSTRUCTIONS Figure 32: Transport position of Nordtrack CT85(R) 2. Make sure that all hydraulic control levers are in neutral (OFF) position. 1.9. STOPPING THE ENGINE NOTICE: Only use the emergency stop in emergency situations - do not use it for routine stopping of the engine.

  • Page 29: Troubleshooting

    1.10. TROUBLESHOOTING If there is a problem which prevents the track driving and it cannot be solved by using this driving instruction, contact Metso Outotec. 1.10.1. PAIRING THE REMOTE CONTROL DEVICE TO THE MACHINE (TIER 3) The remote control device is paired with the machine at the factory, but if the connection between the remote control device and the machine does not work for some reason, do the pairing according to the following steps.
  • Page 30 DRIVING INSTRUCTIONS Figure 35: Pairing button When the pairing mode is active, the RF LED on the remote control device if flashing orange. Figure 36: RF LED 3. While the timer is counting down, hold down both Left and Right track toggles in reverse and press the red “Stop”...

  • Page 31: Pairing The Remote Control Device To The Machine (Tier 4)

    DRIVING INSTRUCTIONS 1.10.2. PAIRING THE REMOTE CONTROL DEVICE TO THE MACHINE (TIER 4) The remote control device is paired with the machine at the factory, but if the connection between the remote control device and the machine does not work for some reason, do the pairing according to the following steps.
  • Page 32 DRIVING INSTRUCTIONS The RF LED should flash orange until the remote control device is paired with the receiver. Once paired correctly, the RF LED shows steady green. D100013368-EN DRIVING INSTRUCTIONS 344 0 EN 2021-04-20...

This manual is also suitable for:

Nordtrack ct85rNordtrack ct100Nordtrack ct100r

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