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Related Manuals for Metso Outotec Nordtrack CT20
Summary of Contents for Metso Outotec Nordtrack CT20
- Page 2 Copyright © Metso Outotec.
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Page 3: Table Of Contents
Table of Contents DRIVING INSTRUCTIONS ........................1 1.1. SAFETY ............................1 1.2. DRIVING DIRECTIONS ......................2 1.3. EMERGENCY STOP LOCATIONS .................... 3 1.4. REMOTE STOP LOCATION ...................... 4 1.5. DRIVE CONTROLS ........................5 1.5.1. Remote control device ....................5 1.6. PREPARING FOR DRIVING ...................... -
Page 5: Driving Instructions
DRIVING INSTRUCTIONS 1. DRIVING INSTRUCTIONS These driving instructions are valid for Nordtrack CT20 and Nordtrack CT24 machines. The purpose of these instructions is to enable safe moving of the machine during transportation. NOTICE: Do not use the machine for screening solely based on these instructions. The actual instruction manual for the machine is delivered separately. -
Page 6: Driving Directions
Pay attention to the machine dimensions to avoid power lines, bridges, branches, and other obstacles. 1.2. DRIVING DIRECTIONS Callout Description Callout Description Forward (yellow) Backward (blue) Left Right Figure 1: Nordtrack CT20 driving directions D100013955-EN DRIVING INSTRUCTIONS 345 0 EN 2022-01-26... -
Page 7: Emergency Stop Locations
DRIVING INSTRUCTIONS Callout Description Callout Description Forward (yellow) Backward (blue) Left Right Figure 2: Nordtrack CT24 driving directions 1.3. EMERGENCY STOP LOCATIONS DANGER! GENERAL HAZARD Will cause death or serious injury. In a dangerous situation, stop the machine with the emergency stop button, the key switch of the machine, or with the remote stop button (located on either the drive control device or radio control device). -
Page 8: Remote Stop Location
DRIVING INSTRUCTIONS Figure 3: Nordtrack CT20 and Nordtrack CT24 emergency stop locations 1. Press any emergency stop button located on the machine to stop the engine and machine. 2. Turn the ignition key to the off position as soon as possible, if safe to do so. -
Page 9: Drive Controls
DRIVING INSTRUCTIONS Figure 4: Location of remote stop button The remote stop button on the remote control device, if fitted, is not an emergency stop but can be used for stopping the machine. 1.5. DRIVE CONTROLS 1.5.1. REMOTE CONTROL DEVICE WARNING! UNEXPECTED MOVEMENT HAZARD Unexpected movement can cause death or serious injury. - Page 10 DRIVING INSTRUCTIONS Callout Description Left hand track forward/reverse Right hand track forward/reverse Left and right track together forward/reverse Track driving speed (option) Press one of the three buttons to set the track driving speed. • Snail – Slow • Tortoise – Medium •...
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Page 11: Preparing For Driving
DRIVING INSTRUCTIONS Callout Color Mode Description Track driving speed set to Speed: Hare Green Steady fastest. Track driving speed set to Speed: Tortoise Green Steady medium. Track driving speed set to Speed: Snail Green Steady slowest. Paired with machine and in Green Steady range. - Page 12 DRIVING INSTRUCTIONS WARNING! TOXIC GAS HAZARD Will cause death or serious injury. Do not start the engine indoors or in a closed space without proper ventilation and exhaust gas suction system. Exhaust gases may concentrate to hazardous levels 1. On the right-hand side of the machine, locate the isolator switch and turn it to ON position. Figure 7: Isolator switch 2.
- Page 13 DRIVING INSTRUCTIONS ° ° Figure 9: Maximum approach and departure angle 4. Locate the control panel. It is located in the power unit on the right-hand side of the machine. Figure 10: Control panel location (1) DRIVING INSTRUCTIONS D100013955-EN 345 0 EN 2022-01-26...
- Page 14 DRIVING INSTRUCTIONS 1 10 1 11 Figure 11: Control panel (Tier 3 engines) D100013955-EN DRIVING INSTRUCTIONS 345 0 EN 2022-01-26...
- Page 15 DRIVING INSTRUCTIONS Callout Description Callout Description Power: This LED should be lit when Radio signal indicator light the key switch is turned to ON • Green: Receiving valid radio position. If the LED is flashing, the signal fuse that charges the remote control •...
- Page 16 DRIVING INSTRUCTIONS Figure 12: Control panel (Tier 4 engines) Callout Description Callout Description Engine fault warning: Illuminates Coolant level: Illuminates when when an engine fault is detected. coolant level is too low, and flashes when the engine shuts down as a result of insufficient coolant.
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Page 17: Starting The Engine
DRIVING INSTRUCTIONS Figure 13: Control panel (Stage V engines) Callout Description Callout Description LCD panel: displays control options Manual buttons with screen and monitoring data. dependent functions. Ignition switch: starts and tops the Off: no power to control panel. engine. Power-on: power to control panel and Crank: engine cranking. - Page 18 DRIVING INSTRUCTIONS WARNING! PERSONAL INJURY HAZARD Can cause death or serious injury. Before starting the machine, make sure that there are no persons in the area whose safety may be endangered. Walk around the machine and make sure that there is nobody on, by or below the machine. Warn everybody in the vicinity before starting.
- Page 19 DRIVING INSTRUCTIONS Figure 15: CT20 (2) and CT24 (1) control levers in neutral (OFF) position 4. Insert the key into the ignition switch of main control panel. 5. Turn the key clockwise to the Power ON position (2). Callout Description Power ON Engine pre-heat Crank...
- Page 20 DRIVING INSTRUCTIONS 8. Hold the key in the Crank position (4) for 10 seconds. During the 10 seconds, the alarm will continue to sound. 9. Release the key immediately after the engine starts. 10. Before operating the machine, allow the engine to run at idle for 5 minutes to allow the running temperature to be reached.
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Page 21: Setting The Track Driving Mode
DRIVING INSTRUCTIONS 1.6.2. SETTING THE TRACK DRIVING MODE 1. Pull lever (1) down to engage the tracks to move. Figure 18: Control lever down to TRACKS position 1.6.3. CONNECTING THE REMOTE CONTROL DEVICE (WIRELESS CONNECTION) NOTICE: The remote control device can be used as either a wired control device or a wireless control device. -
Page 22: Connecting The Remote Control Device (Wired Connection)
DRIVING INSTRUCTIONS 1.6.4. CONNECTING THE REMOTE CONTROL DEVICE (WIRED CONNECTION) WARNING! UNEXPECTED MOVEMENT HAZARD Can cause death or serious injury. Before taking the remote control device into use, check visually that the remote control device, cable, or plugs are not damaged. Also make sure that the connectors are clean and that there is no moisture in the plug or connectors. -
Page 23: Unlocking The Remote Control Device
DRIVING INSTRUCTIONS Figure 20: Socket location for the cable 2. You can now unlock the remote control device for wired use, as described in "Unlocking the remote control device", p.19 . Alternatively, you can leave the remote control device to charge for wireless use – the Lock LED on the remote control device flashes red during charging and is extinguished when the remote control device is fully charged. -
Page 24: Driving
DRIVING INSTRUCTIONS Figure 21: Sequence to unlock the remote control device a. Left control (2): Move up. b. Left control (3): Move down. c. Right control (4): Move up. d. Right control (5): Move down. 4. The the LED above the green Lock/Unlock button will stop flashing and be constantly lit in green. The remote control device can now be used for controlling the tracks and moving the machine. - Page 25 DRIVING INSTRUCTIONS Figure 22: Track driving levers on the remote control device For descriptions of other buttons of the radio control device, see "Remote control device", p.5 3. Drive the machine onto the trailer with the hopper end leading. During loading, continuously check clearance. Figure 23: Track driving direction CT20 (1) and CT24 (2) 4.
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Page 26: Stopping The Engine
DRIVING INSTRUCTIONS Figure 25: Lock button and lock LED (for machines equipped with a Tier 4 engine) 1.8. STOPPING THE ENGINE NOTICE: Only use the emergency stop in emergency situations - do not use it for routine stopping of the engine. For locations of emergency stops, see "Emergency stop locations", p.3 . -
Page 27: Troubleshooting
1.9. TROUBLESHOOTING If there is a problem which prevents the track driving and it cannot be solved by using this driving instruction, contact Metso Outotec. 1.9.1. PAIRING THE REMOTE CONTROL DEVICE TO THE MACHINE (TIER 3) The remote control device is paired with the machine at the factory, but if the connection between the remote control device and the machine does not work for some reason, do the pairing according to the following steps. - Page 28 DRIVING INSTRUCTIONS Figure 28: Pairing button When the pairing mode is active, the RF LED on the remote control device if flashing orange. Figure 29: RF LED 3. While the timer is counting down, hold down both Left and Right track toggles in reverse and press the red “Stop”...
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Page 29: Pairing The Remote Control Device To The Machine (Tier 4)
DRIVING INSTRUCTIONS 1.9.2. PAIRING THE REMOTE CONTROL DEVICE TO THE MACHINE (TIER 4) The remote control device is paired with the machine at the factory, but if the connection between the remote control device and the machine does not work for some reason, do the pairing according to the following steps. -
Page 30: Pairing The Remote Control Device To The Machine (Stage V)
DRIVING INSTRUCTIONS The RF LED should flash orange until the remote control device is paired with the receiver. Once paired correctly, the RF LED shows steady green. 1.9.3. PAIRING THE REMOTE CONTROL DEVICE TO THE MACHINE (STAGE V) The remote control device is paired with the machine at the factory, but if the connection between the remote control device and the machine does not work for some reason, do the pairing according to the following steps. - Page 31 DRIVING INSTRUCTIONS Figure 36: Remote control device coding The RF LED should flash orange until the remote control device is paired with the receiver. Once paired correctly, the RF LED shows steady green. Also, an image of the Tracking Handset will appear on the Tracking/Radio screen and a radio code for the handset will be shown on the left of the screen.
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