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IMS ROBOTICS MICRO S Repair Manual

Automatic cutter motor
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MICRO S automatic
Cutter motor
Repair Manual
Author:
00145
MICRO S automatic Cutter motor
Document Management
Checked:
Number:
RH-11.014 A
Scope:
IMS Robotics
Date:
08 July 2022
Page:
1 of 113

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Summary of Contents for IMS ROBOTICS MICRO S

  • Page 1 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 MICRO S automatic Cutter motor Repair Manual Author: 00145 Checked: Page: 1 of 113...

  • Page 2: Foreword

    IMS Robotics GmbH reserves the right to make changes to this Repair Manual at any time and without notice in the event of any technical or typing errors contained in it.

  • Page 3: Important Information On Repair

    Important information on repair Before starting to repair the MICRO S light plus cutter motor, please read this repair information in detail. Cables and quick-release couplings as well as standard screws have to be glued with Loctite (274, 574, 577) at the required points.

  • Page 4: Table Of Contents

    Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 Table of Contents Foreword ..................................... 2 Liability ....................................2 Technical data ..................................2 Important information on repair ............................3 1. Assembly and testing equipment ............................ 6 2.
  • Page 5 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 27. Hazard labelling ................................1 28. Revision history ................................2 29. Technical changes ................................. 3 Author: 00145 Checked: Page: 5 of 113...

  • Page 6: Assembly And Testing Equipment

    Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 1. Assembly and testing equipment Hinge bolt clamp (005 30 010) Turned socket wrench. (For mounting the cutter air hose with the distributor)
  • Page 7 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 Nitrogen testing connection (individual strands) (005 45 006) Motor housing dummy (005 45 121) Dowel pins for removing the cutter (030 01 757)
  • Page 8 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 M3 - Pin Soldering tool plug (005 45 011) Articulated hook wrench with pin (005 45 052) Cone for brush ring assembly (005 45 010)
  • Page 9 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 Adapter pipe M8x1 G1/8 (005 45 007) Camera dummy (005 45 002) Test kit (005 45 300) Compressed air control unit with gauge...
  • Page 10 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 Assembling tool (rear distributor) (005 45 008) Alignment aid cutter plug 8pin (005 45 040) Vehicle pliers (005 45 031) Author: 00145 Checked:...

  • Page 11: Replacing The Air Motor

    Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 2. Replacing the air motor Remove the cutter tool using the two dowel pins 1. Loosen the air motor cover (four cylindrical screws).
  • Page 12 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 1. Clamp the rotor in a vice or something similar 2. Using a plastic hammer, remove the rotor out of the large ball bearing.
  • Page 13 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 2. Mount the ball bearings onto the rotor as fas as it goes by hitting it lightly (with plastic hammer). 3. Mount the circlip in the rotor groove.
  • Page 14 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 1. Insert the cutter motor onto the cylinder and guide it into air motor housing 2. Slide the cylinder with cutter motor in; the...
  • Page 15 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 1. Replace the air motor cover 2. Screw the cover back on; (M3x8 Cylinder screws) 3. Mount the cutter head back. Caution Do not tighten the screws excessively.

  • Page 16: Exchange Air Motor Housing

    Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 3. Exchange air motor housing Changing the cylindrical pin for air motor Remove the lifting air bag according to instructions "Removing the lifting air bag"...
  • Page 17 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 1. Thoroughly degrease the threaded holes in the air motor housing. 2. Insert the cylindrical pin with Loctite 574 "orange" into the hole provided and knock it into the housing with a punch so far..
  • Page 18 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 Gluing in the spring contact board according to instructions "Replacing the spring contact PCB camera" Change the cylindrical pin and reuse the used air motor housing.

  • Page 19: Removing The Lifting Air Bag

    Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 4. Removing the lifting air bag 1. Remove the air motor, camera and camera Removal ring. 2. Remove the fitting (045 01 032) (2 M3x6 cylinder crews).
  • Page 20 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 Cover the spring contact PCB of the camera with adhesive tape to protect it from dust and damage. 2. Use a screwdriver to break open/pry open the crimp ferrules.

  • Page 21: Mounting The Lifting Air Bag

    Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 5. Mounting the lifting air bag Caution Before reassembling the lifting air bag check all the moving parts for wear and check if they are seated properly.
  • Page 22 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 2. Crimp the rear crimping ferrule (045 01 033 short) (51.7 mm crimping dimension; 50 mm crimping jaws). Caution Crimp the crimp ferrule in 3 steps! After each crimping operation, turn it bit by bit! Read the "Crimp ferrule"...
  • Page 23 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 5. Push the crimp ferrule back as fas as it goes on the mounting ring. 1. Clamp the lifting air bag slightly in the hydraulic press.
  • Page 24 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 Caution It is important to remove the folds in the crimp ferrule that are formed during crimping by filing or grinding or scraping off.
  • Page 25 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 4. Mount the air motor and air motor cover using 4 DIN 912 M3x8.5 cylinder screws Screw them together. Caution Camera, camera ring and air motor cover are screwed together without Loctite.

  • Page 26: Removing The Front Radial Air Bag

    Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 6. Removing the front radial air bag 1. Loosen both the contour pieces 045 01 111 Contour piece 2.1 (open) 045 02 003 Contour piece (closed) To do this, remove 2 set screws M3x5.1.
  • Page 27 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 Crimp ferrule rear (on the nitrogen valve) Longitudinal section Crimp ferrule rear Cross section Caution Please see notes on the front crimp ferrule 3.
  • Page 28 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 4. Pull radial air bag backwards over the axial movement mechanism Caution Before the front radial air bag can be completely removed from the gear, the rear radial air bag must be dismantled.

  • Page 29: Mounting The Front Radial Air Bag

    Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 7. Mounting the front radial air bag 1. Cutting a new radial air bag Caution Distance between the housings minus 9 mm is the cutting dimension of the radial air bag.
  • Page 30 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 4. Pull the radial air bag 2 mm out of the crimp ferrule again 5. Crimp the front crimp ferrule. (60.5 mm crimping dimension/ 57 mm crimping...
  • Page 31 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 9. Crimp the rear crimp ferrule (60.5 mm crimping dimension/ 57 mm crimping jaws). Caution When crimping the rear crimp sleeve, insert it up to the contour piece.

  • Page 32: Removing The Rear Radial Air Bag

    Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 8. Removing the rear radial air bag 1. Cut the crimp ferrule at the centre of the distributor o first cut longitudinally o then transversely to separate the edge...
  • Page 33 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 4. Pull radial air bag backwards over the distributor 5. Dismantling the two moulded parts Caution One of the two mounting screws of the moulded part 1 has a through hole.
  • Page 34 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 It is sufficient if two of the three hoses are marked. It is best to use coloured, permanent marker pens for this purpose 7.
  • Page 35 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 10. Separate the cable entry completely from the ferrule on one side 11. Push the ferrule to the side to access the soldered joints 12.
  • Page 36 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 14. Now unscrew the distributor from the rear of the cutting air hose Dismantling the rear distributor is only necessary if the axial movement mechanism has to be also dismantled.
  • Page 37 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 17. Lift and remove the centre 2 distributor from the centre 1 distributor Author: 00145 Checked: Page: 37 of 113...

  • Page 38: Mounting The Rear Radial Air Bag

    Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 9. Mounting the rear radial air bag The axial movement mechanism must be mounted before mounting the rear radial air bag. Furthermore, all reused parts must be thoroughly cleaned and degreased, the O-rings must be checked for wear or damage.
  • Page 39 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 4. Slide distributor centre 2 over distributor centre 1 and fix using 45 x M5x20 mm cylinder head screws. Do not forget the crimp ferrule of the axial movement mechanism 5.
  • Page 40 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 8. Apply Loctite 574 "orange" to the thread 9. Connect the sleeve firmly to the rear distributor 10. Apply Loctite 574 to the cleaned or new quick- fit connectors 11.
  • Page 41 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 Two new crimp rubber rings and new separating washers must be used for mounting the cable sleeve 12. Slide the crimp rubber rings and separating washers onto the cable 13.
  • Page 42 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 17. Loctite 574 orange to cable entry thread for the other side of the sleeve 18. Firmly connect the cable entry and cover to the cable sleeve 19.
  • Page 43 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 20. Mounting the moulded part 2 with two M5x18 cylinder screws 21. Mounting the moulded part 1 with two M5x18 cylinder screws Caution...
  • Page 44 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 23. Fasten contour piece using 2 set screws M3x5 24. Push a new crimp ferrule (045 01 007) over the centre distributor up to the contour piece 25.
  • Page 45 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 27. Insert the second crimp ferrule onto the radial air bag 28. Mount assembly tool for crimp ferrule clamping air bag 8 pol. bayonet to rear distributor 29.
  • Page 46 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 31. Crimp the rear crimp ferrule (60.5 mm crimping dimension/ 57 mm crimping jaws) Caution Crimp the crimp ferrule in 6-8 steps! Turn...

  • Page 47: Removing The Axial Movement Mechanism

    Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 10. Removing the axial movement mechanism 1. Carefully cut open both the crimp ferrules using Dremel • First cut transversely to separate the edge of the crimp ferrule •...
  • Page 48 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 Caution The axial movement mechanism can only be dismantled if the rear radial air bag is also removed. 4. To stabilise the spring and the axial hose, a steel wire of approx.
  • Page 49 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 6. Now the axial movement mechanism can be removed over the centre distributor Caution Do not pull the front distributor, the compression spring or the axial hose. This could damage the inner air hoses or the cable connection.

  • Page 50: Mounting The Axial Movement Mechanism

    Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 11. Mounting the axial movement mechanism 1. Clamp the front distributor in a vice and slide the crimp ferrule on. Caution Clamp the distributor in a vice only using protective jaws.
  • Page 51 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 Slide the axial movement mechanism over the centre distributor and compression spring Caution When pushing the axial movement mechanism, pull the centre distributor using the threaded rod so that the movement mechanism slips over the compression spring.
  • Page 52 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 1. Crimp axial movement mechanism (crimping dimension 50.5 mm/50 mm crimping jaws) 2. Crimping in three steps, each with slight rotation of the tool.

  • Page 53: Compress Axial Hose

    Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 12. Compress axial hose Materials required with the article numbers 1. Axial hose DN8 (030 02 119) 2. Threaded grommet SW10 (045 01 004) 3.
  • Page 54 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 3. Now put the axial hose on the threaded nozzle and push it up to the spanner flat. 4. Finally, push the press sleeve flush to the end of the axial hose.
  • Page 55 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 4. This can be done using either a silk cutter or a cutter knife. 5. The finished axial hose. Mounting the axial hose according to instructions "Change axial hose DN8"...

  • Page 56: Replacing The Dn 8 Axial Hose

    Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 13. Replacing the DN 8 axial hose Remove the axial movement mechanism according to the instructions "Removing the axial movement mechanism" 1. Clamp the "front distributor" in a vice.
  • Page 57 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 1. Loosen the 4 quick release couplings and remove the PU hoses. These hoses should be replaced by new ones in any case.
  • Page 58 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 4. Also do the same to the external threads of the sleeves and screw them immediately into the distributor. 5. Then glue 4 new quick release couplings with Loctite 574 "orange".
  • Page 59 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 3. Re-tap the internal thread G 1/8, clean it, blow it with compressed air, remove grease using white spirit, and apply activator Loctite 7649.
  • Page 60 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 2. Guide the PU hoses under the spring and route them so that they wrap twice around the axial hose and there are no cross overs.

  • Page 61: Removing The Front Rotary Unit

    Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 14. Removing the front rotary unit Remove the lifting air bag according to instructions "Removing the lifting air bag" 1. Loosen the protective spring for the cutter air hose from the bracket.
  • Page 62 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 1. Loosen the 2 M6x10 cylinder screws on the adapter brackets. Remove the adapter brackets from the front rotary unit 3. To remove the front rotary unit, the six cylinder screws have to be loosened.

  • Page 63: Mounting The Front Rotary Unit

    Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 15. Mounting the front rotary unit (after replacing the camera cable) Caution Ensure utmost cleanliness when mounting the rotary unit. 1. Remove old grease from the inside of the housing of the rear rotary unit and the disc grinding ring.
  • Page 64 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 1. Attach the adapter bracket. Make sure that the two O-rings are not displaced. 2. Seal the two M6 cylinder screws using Loctite "orange"...
  • Page 65 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 7. Slide the cutter air hose onto the quick-release coupling and tighten it firmly. 8. Bend the front end of the protective spring up, insert it through the hole in the bracket and bend it back by 180°.
  • Page 66 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 15. Now insert the wires in the proper sequence into the holes provided in the air motor housing. 16. Hold the air motor housing and cap together with one hand, cut and remove a cable tie and fix the three parts.

  • Page 67: Replacing The Brush Unit In The Rotary Unit

    Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 16. Replacing the brush unit in the rotary unit Remove the lifting air bag according to instructions "Removing the lifting air bag" Remove the front rotary unit according to instructions "Removing the front rotary unit"...
  • Page 68 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 2. Pull the spring contact PCB cable out of the air motor housing. 1. After removing the old brush unit, prepare to solder the new brush unit.
  • Page 69 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 6. To remove excess flux from soldering, clean the PCBs in spirit. 7. Soldered brush unit. 1. Mount the brush unit on the rotary unit.
  • Page 70 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 4. Tighten the cable entry again. Caution Always use a new crimping rubber (013 02 020) each time you replace the cable. Achtung Seit 01.09.2021 wird ein neuer Deckel für die...

  • Page 71: Removing The Disc Grinding Ring

    Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 17. Removing the disc grinding ring Remove the radial air bag according to instructions "Removing the radial air bag" Remove the front rotary unit according to instructions "Removing the front rotary unit"...

  • Page 72: Mounting The Disc Grinding Ring

    Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 18. Mounting the disc grinding ring Caution To be able to install the wires of the new disc grinding ring behind the rotary unit again, it has to be removed from the housing.
  • Page 73 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 3. After soldering the wires, clean the disc grinding ring using spirit. Caution Pay attention to the correct sequence of wires when soldering. See latest circuit diagram.
  • Page 74 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 7. Now carefully guide the rotary unit into the housing using the threaded rods. Caution Pull the heat shrink tube simultaneously so that the wires are not jammed or squeezed.

  • Page 75: Motor Unit Assembly

    Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 19. Motor unit assembly Components of the Harmonic-Drive- unit 1. Gear shaft 2. Grooved ring 3. Gearbox cover 4. Gearbox bearings Components of hollow shaft motor 1.
  • Page 76 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 3. Now press the part into the gearbox adapter. Caution The gearbox bearing has to be absolutely straight and sit completely in the adapter.
  • Page 77 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 1. Slide the grooved ball bearing onto the gear shaft. Caution The ball bearing has to be pushed evenly as far as it goes on the shaft.
  • Page 78 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 Caution Before assembling further, completely remove grease from the gearbox cover and the gearbox shaft. Carefully wipe them using a cloth soaked slightly with cleaning agent.
  • Page 79 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 6. Insert the stator ring into the motor adapter and fix it using a special M2.5x6mm threaded pin. It should fit exactly into the slot in the stator.
  • Page 80 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 4. Now push the second grooved ball bearing onto the gearbox shaft. Caution Push the ball bearing straight and evenly as fas as it goes.

  • Page 81: Soldering The 8-Pole Cable Connector

    Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 20. Soldering the 8-pole cable connector Materials required with the article numbers 1. 10-wire cable 10x0.14 mm PURtronic-D Highflex (045 01 073) 2. Soldering aid for plug (005 45 011) 3.
  • Page 82 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 Preparations for casting the solder joints 1. Tie the O-ring connected to the cable plug upwards. 2. Bend the strands apart so that the glue can get into the gaps.

  • Page 83: Replacing The Spring Contact Pcb Camera

    Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 21. Replacing the spring contact PCB camera 1. Remove the camera and ring. 2. Use a suitable wire hook to get under the individual wires and pull them carefully upwards while desoldering.
  • Page 84 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 1. Apply a suitable two-component adhesive (e.g. "Toolkraft Flüssigmetall" made by Toolkraft) of the size of a cherry seed onto a clean surface and mix evenly.
  • Page 85 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 3. Tin the stripped section, 4. cut it to the correct length and 5. solder it carefully. Caution Use a slotted screwdriver as shown to fix the wire and to protect the insulation from excessive heat.
  • Page 86 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 1. Carefully clean the PCB using spirit before mounting the camera. Caution Spirit should not get into the camera. 2. Apply Energrease MP-MG 2 to the O-ring and insert it into the groove provided on the camera housing.

  • Page 87: Replacing Sapphire Glass Panes In

    Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 22. Replacing sapphire glass panes in front cover 1. Dismantling mudguard Unscrew four M2 x 4 slotted screws from the camera body. 2. Remove front cover Loosen six M2 x 4 hexagon socket screws.
  • Page 88 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 5. With a hand press and the appropriate punches, the sapphire glasses can now be pressed back in. • Stamp for camera glass Ø 11 mm •...
  • Page 89 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 11. Before reassembling the camera, be sure to clean the inside of the sapphire glass panes. No moisture, grease or other impurities should remain on the glass.

  • Page 90: Intermediate Inspection/Leak Detection

    Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 23. Intermediate inspection/leak detection after the work steps Before the parts are pressed together again after dismantling a bladder or the axial muscle, an intermediate test must be carried out in any case.
  • Page 91 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 5. Assembly of the motor housing dam. (005 45 121) 6. Connect the adapter from the test case (005 45 300) to the rear 2 distributor.

  • Page 92: Change Axial Muscle

    Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 Caution If errors occur during the interim test, follow the instructions "Final inspection/testing of all functions" with the corresponding table "Problems, possible causes, test methods and remedies"...

  • Page 93: Change Radial Bubble

    Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 5. Test electrical connections or functions. • Test camera image and function of LEDs via test case. • Test the function of the rotary drive.
  • Page 94 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 2. Test electrical connections or functions. • Test camera image and function of LEDs via test case. • Test rotary actuator function Checking the entire cable routing 1.
  • Page 95 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 2. Set the tester to "continuity test". 3. Check all strands against each other at the distributor (luster terminal). 4. All housings •...

  • Page 96: Final Inspection/Testing Of All Functions

    Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 24. Final inspection/testing of all functions 24.1 Check nitrogen system for leaks 1. Fill the nitrogen system with 1.5 bar pressure via the nitrogen filling valve.

  • Page 97: Error Events And Their Causes

    Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 24.2 Error events and their causes Nitrogen test via compressed air hoses of the test adapter Event Error or defect Necessary work Bubbles from milling air hose...
  • Page 98 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 Nitrogen test in a water bath Event Error or defect Necessary work Bubbles under the camera body O-ring (030 03 957) defective Unscrew camera - Replace O-ring...

  • Page 99: Check The Compressed Air System For Leaks

    Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 24.3 Check the compressed air system for leaks 1. Connect the nitrogen test adapter (without pressure gauge) 2. Screw on adapter from test case to rear distributor 2.
  • Page 100 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 2. Pressurise the lifting bladder several times with 6 bar and check the function of the lifting links. 3. Then, under pressure, close the...

  • Page 101: Check Electrical Assemblies

    Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 25. Check electrical assemblies 1. Screw on adapter from test case to rear distributor 2. 2. Connect the test case to the mains and 3.
  • Page 102 Number: RH-11.014 A MICRO S automatic Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 4. Set the running direction of the gearbox on the "Swivel" switch. 5. Use the "Swivel Speed" switch to set the speed of the rotations.

  • Page 103: Problems, Possible Causes, Test Methods And Remedies

    Number: RH-11.014. A MICRO S light plus Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 26. Problems, possible causes, test methods and remedies Problem Possible causes Test method Remedy • Air motor does not rotate Compressed air line interrupted...
  • Page 104 Number: RH-11.014. A MICRO S light plus Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 Problem Possible causes Test method Remedy • Nitrogen does not hold in the system Topping up with nitrogen. Replace the O-rings concerned in each O-rings on camera leaking •...
  • Page 105 Number: RH-11.014. A MICRO S light plus Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 • Nitrogen does not hold or Pressurise each bubble with compressed Dismantle the bladder in the affected Camera cable or screw connections...
  • Page 106 Number: RH-11.014. A MICRO S light plus Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 Problem Possible causes Test method Remedy • No camera image Continuity test from the cable connector Replace camera cable Camera cable defective ➔...
  • Page 107 Number: RH-11.014. A MICRO S light plus Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 Problem Possible causes Test method Remedy • Gear motor without function Disassembly gear motor Replace all worn parts Electrical supply line interrupted •...
  • Page 108 Number: RH-11.014. A MICRO S light plus Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 Problem Possible causes Test method Remedy • Foreign air in the axial muscle Connect the test case to the rear Seal or replace the axial hose.
  • Page 109 Number: RH-11.014. A MICRO S light plus Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 Problem Possible causes Test method Remedy • Lifting linkage worn out Lugs or axles worn out Manual check of the stability of the Dismantle the lifting linkage and replace •...
  • Page 110 Number: RH-11.014. A MICRO S light plus Cutter motor Scope: IMS Robotics Document Management Date: 08 July 2022 Problem Possible causes Test method Remedy • Bladder slipped out of pressing sleeve Press sleeve was not pressed Visual inspection of the condition of the Repress bubble ➔...
  • Page 111 Number: RH-11.014. A Micro S light plus Cutter motor Scope: IMS Robotics Document manemant Date: 08.July 2022 27. Hazard labelling Article Manufacturer Symbol ethyl alcohol E-Coll 2 components adhesive liquid metal 2 components Toolcraft adhesive glass fibre adhesive Katimex contact treatment grease...
  • Page 112 Number: RH-11.014. A Micro S light plus Cutter motor Scope: IMS Robotics Document manemant Date: 08.July 2022 28. Revision history Status Change Date Author as on Created on 08 July 2022 08 July 2022 00145 Created: 00145 Checked: Seite: 113 von 113...
  • Page 113 Number: RH-11.014. A Micro S light plus Cutter motor Scope: IMS Robotics Document manemant Date: 08.July 2022 29. Technical changes • TA – 21 – 24 Reason for change: There were assembly problems (leakage) with the cutting air connection on the air motor side...

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