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Carrier 336771-752-CBP Installation Instructions Manual

Replacement primary heat exchanger kit for use with 35-in

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336771---752---CBP
336771---756
336771---757
336771---758
336771---759---CBP
336771---761
336771---763
336771---764
NOTE: Read the entire instruction manual before starting the
installation.
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory- -authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Have a fire extinguisher available. Read these
instructions
thoroughly and follow all warnings or cautions
included in literature and attached to the unit.
building codes, the current editions of the National Fuel Gas Code
(NFGC) NFPA 54/ANSI Z223.1 and the National Electrical Code
(NEC) NFPA 70.
In Canada, refer to the current editions of the National Standards of
Canada CAN/CSA- -B149.1 and .2 Natural Gas and Propane
Installation Codes, and Canadian Electrical Code CSA C22.1.
Recognize safety information. This is the safety- -alert symbol
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and
CAUTION. These words are used with the safety- -alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies hazards
which could result in personal injury or death. CAUTION is used
to identify unsafe practices which may result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability, or
operation.
WARNING
!
FIRE, EXPLOSION, ELECTRICAL SHOCK
HAZARD
Failure to follow this warning could result in personal injury,
death and/or property damage.
The ability to properly perform maintenance on this equipment
requires certain knowledge, mechanical skills, tools, and
equipment. If you do not possess these, do not attempt to
perform any maintenance on this equipment other than those
procedures recommended in the User's Manual.
REPLACEMENT PRIMARY HEAT EXCHANGER KIT
Installation Instructions
Consult local
! !
FOR USE WITH 35---IN. (889 mm)
HIGH EFFICIENCY GAS FURNACES
WARNING
!
FIRE,
EXPLOSION,
CARBON MONOXIDE POISONING HAZARD
Failure to follow this warning could result in personal injury,
death and/or property damage.
Improper
installation,
maintenance, or use can cause carbon monoxide poisoning,
explosion, fire, electrical shock, other conditions, which could
result in personal injury or death. Consult your distributor or
branch for information or assistance. The qualified installer or
agency must use only factory- -authorized kits or accessories
when servicing this product.
WARNING
!
ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD
Failure to follow this warning could result in personal injury or
death, or property damage.
Before installing, modifying, or servicing system, main electrical
.
disconnect switch must be in the OFF position and install a
lockout tag. Check accessories and cooling unit for additional
electrical supplies that must be shut off during the furnace
servicing. There may be more than one disconnect switch. Lock
out and tag switch with a suitable warning label. Verify proper
operation after servicing.
!
CUT HAZARD
Failure to follow this caution may result in personal injury.
Sheet metal parts may have sharp edges or burrs. Use care and
wear appropriate protective clothing and gloves when
handling parts
INTRODUCTION
This instruction covers installation of the Replacement Primary
Heat Exchanger Kit, Part No. 336771- -752- -CBP, - -756, - -757,
- -758, - -759- -CBP, - -761, - -763, - -764 in 35- -in. (889 mm) tall,
condensing gas furnaces. See Table 2 for kit usage.
NOTE: DO NOT use a releasing agent on parts that will be sealed
with RTV.
NOTE: DO NOT substitute any other type of RTV sealant for
those listed below.
The low adhesion sealant used on the Coupling Box cover is
Novaguard RTV 400- -900t, P/N PF 680002.
1
ELECTRICAL
SHOCK
adjustment,
alteration,
CAUTION
AND
service,

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Summary of Contents for Carrier 336771-752-CBP

  • Page 1 REPLACEMENT PRIMARY HEAT EXCHANGER KIT 336771---752---CBP 336771---756 FOR USE WITH 35---IN. (889 mm) 336771---757 HIGH EFFICIENCY GAS FURNACES 336771---758 336771---759---CBP 336771---761 336771---763 336771---764 Installation Instructions WARNING NOTE: Read the entire instruction manual before starting the installation. SAFETY CONSIDERATIONS FIRE, EXPLOSION, ELECTRICAL SHOCK Improper installation, adjustment, alteration, service, maintenance,...
  • Page 2: Description And Usage

    Quantity 336771--- 707 HX & Panel Assy. 14-3/16 (360) 40,000 336771-758 FAW5808B Screw 17-1/2 (445) 336828--- 401 Gasket 14-3/16 (360) 336771-752-CBP 336839--- 404 Gasket, Coll Box 17-1/2 (445) 336771-763 60,000 336803--- 407 Cell Panel Insulation AL90AZ173 Screw 21 (533) 336771-761...
  • Page 3 Inducer Mounting Screw Remove Tube(s) from Inducer Mounting Screw Standoffs Vent Elbow Clamp Remove Vent Elbow Inducer Mounting Screw Inducer Mounting Screw Pressure Switch Pressure Switch Mounting Screw A11361 A11443 Fig. 1 - - Loosen Vent Pipe Clamp Fig. 2 - - Burner Assembly / Manifold Assembly / Gas Valve Manifold Removal / Burner Box Removal 3.
  • Page 4: Cut Hazard

    Collector Box Assembly Gasket (2) J-BOX LOCATIONS Adhesive to Face Plug, Drain (4) Collector Box Assembly A11412 Fig. 4 - - Collector Box Removal / Installation J−BOX MOUNTING SCREWS Heat Exchanger Assembly Removal J−BOX CAUTION MOUNTING BRACKET CUT HAZARD Failure to follow this caution may result in personal injury. Sheet metal parts may have sharp edges or burrs.
  • Page 5 Remove Primary and Condensing Heat Exchanger 3. Repeat the procedure for the opposite side baffle. 4. Remove the screws around each burner inlet opening that NOTE: The primary heat exchanger assembly is factory- - attaches the heat exchanger cell panel to the primary inlet assembled at primary cell attachment plate and the primary rear cell plate of the primary heat exchanger assembly.
  • Page 6 BEGIN RE- -ASSEMBLY 2. Insert the screws that attach the sidewall baffle to the primary cell panel. Install Heat Exchanger Primary Cell Panel 3. Align the rear edge of the baffle with the screw holes in the 1. Align the primary cell panel with the primary inlet plate of coupling box cover.
  • Page 7 CONDENSATE TRAP APPLY NEW GASKET TO COLLEC- TOR BOX BEFORE RE-INSTALLING CONDENSATE TRAP REMOVE OLD GASKET A11442 Fig. 7 - - Collector Box Gasket Condensate Trap Install J- -box and Main Harness Pressure Switch Installation NOTE: There are two types of pressure switches. The modulating 1.
  • Page 8: Fire Or Explosion Hazard

    NOTE: Use only propane- -resistant pipe dope. Do not use Teflon 7. If any status codes are flashed, refer to status code label on tape. unit blower door. 9. Insert the gas pipe through the grommet in the casing. Ap- 8.
  • Page 9 A11438 Fig. 8 - - Heat Exchanger Panel Assembly...
  • Page 10 SILICONE SEALER A11438 Fig. 9 - - Collector Box Sealant Application Catalog No: IIK---336771---04 Copyright 2012 CAC / BDP D 7310 W. Morris St. D Indianapolis, IN 46231 Edition Date: 08/12 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations. Replaces: IIK--- 336771--- 03...