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Related Manuals for modec MC89
Summary of Contents for modec MC89
- Page 1 INSTRUCTION MANUAL MC89 ENGLISH...
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Page 2: Table Of Contents
Torque reaction safety stop ....................19 c. Potential problems when actuating a valve ............... 20 Revolution counter (option) ....................20 Maintenance and Servicing ....................22 Problem solving ........................23 Instruction Manual : modec Portable Valve Actuators ............24 Warranty ............................25... -
Page 3: Instruction Manual
Designed for any type of operation, the MC89 comes with 3 models only that cover a 0 to 450 rpm speed range and a 850 Nm (620 lb.ft) maximum torque. -
Page 4: Introduction
This instruction manual must always be available and kept close to where the actuator will be used. This document is unique and is owned by the company modec. It cannot be corrected, modified or duplicated without prior written agreement. This document should not be considered a replacement for safety rules set out in the Work Code or in any other legislation that applies to the site where the actuator is used. -
Page 5: General Safety Warnings
To avoid all risk of injury associated with using a modec Portable Valve Actuator, take care to always follow the user instructions. Make sure you work in a comfortable position that demands minimal effort from your body, arms and wrists. - Page 6 Have the tool serviced by a qualified repairer using only modec products when changing parts. Only use valve accessories recommended and approved by modec. Think to consult the accessory list provided and/or seek advice from modec for specific uses.
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Page 7: Transporting The Actuator
Recover any unprotected contacts and pack the batteries tightly so they cannot move about. Please also follow any additional regulations that may apply. b. Storing the actuator modec actuators must be stored in a dry and correctly ventilated environment to ensure there is no corrosion of the internal mechanic parts. -
Page 8: Ce Certification
4. CE certification... -
Page 9: Safety Equipment
2 – Fixation ring to fix a strap for handling and carrying: Not for torque management. 3 – Flange: enables the attachment of all modec heads, adaptors and torque systems. 4 – Left/right switch – to choose rotational direction of the actuator. - Page 10 Performances & technical characteristics Free speed Max torque Weight kg (lb) Dimensions (l x d x Straight or with RA30 (rpm) (Nm (lb.ft)) h) mm (in) 354 x 96 x 269 MC89E-007 115 (85) 5,1 (11.2) (13.9”x3.78”x10.6”) 354 x 96 x 269 MC89S-035 550(400)* 5,1 (11.2)
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Page 11: Batteries And Chargers
K = 3 dB Uncertainty of measure Values established from an equivalent apparatus. < 2,5 m/s² Value of vibration emission K = 1,5m/s² Uncertainty of measure Values established from an equivalent apparatus. Electric motor voltage : 18V DC b. Batteries and chargers Chargers Technical data BAT145... - Page 12 Meaning of the LEDs : After plugging the charger in the socket, all the LEDs light up for approx 1 sec. (BAT146 only). Then, the charge status display (1-4) on the charger initially changes to the yellow LED (« self- check ») and then indicates the operating condition of the charger : ...
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Page 13: Starting Up The Portable Valve Actuator
1 LED flashing: Battery pack is charged < 15% Charge the battery pack before any further use. Do not continue until complete discharge. After the portable actuator has switched off automatically, do not press the on/off button, this could damage the battery pack. 7. - Page 14 TORQUE / SPEED MATRIX MC89E-007 Torque lim. Speed setting setting Max S (rpm) Max T (Nm) (lb.ft) 12(9) 38 (28) 62 (46) 90 (66) 115 (85) Max S (rpm) Max T (Nm) (lb.ft) 11(8) 34 (25) 57 (42) 81 (60) 107 (79) Max S (rpm) Max T (Nm) (lb.ft)
- Page 15 TORQUE / SPEED MATRIX MC89S-035 Speed setting Torque lim. setting Max S (rpm) Max T (Nm) (lb.ft) 60 (44) 180 (132.5) 300 (221) 430 (317) 550 (405.5) Max S (rpm) Max T (Nm) (lb.ft) 50 (37) 160 (118) 270 (199) 390 (287.5) 515 (380) Max S (rpm)
- Page 16 TORQUE / SPEED MATRIX MC89S-054 Speed setting Torque lim. setting V (tr/min) Cmax (Nm) (lb.ft) 90 (66.5) V (tr/min) Cmax (Nm) (lb.ft) 80 (59) V (tr/min) Cmax (Nm) (lb.ft) 20 (14.5) V (tr/min) Cmax (Nm) (lb.ft) 15 (11) Settings acceptable for BJH01 & BJH02 Settings acceptable for BJH02 only Use of BJH impossible with these settings ...
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Page 17: Setting Up The Portable Valve Actuator
General info The actuator must be kept stable while turning the valve or handwheel. modec Portable Valve Actuators can be used in any position. However, to ensure the operator is working safely and in the best conditions, it is imperative that the actuator is used in the axis of the handwheel being activated. -
Page 18: Fixing The Br001 Torque Management Arm And Anchoring Strap
Never use a portable actuator with a torque management system that is under-sized, unstable or badly positioned. c. Fixing the BR001 torque management arm and anchoring strap Pull each fixation spring with the ring and rotate for a quarter turn so that they stay in the pulled position. -
Page 19: Using The Actuator
9. Using the actuator a. Preliminary checks 1 – Check the equipment is in good condition and use accessories that are the most suitable for the actuator. Make sure the torque management system and the handwheel adapter are compatible with the action about to be carried out. -
Page 20: Potential Problems When Actuating A Valve
Check again the direction of the torque retention. 3 – In case of resistance resulting from deposits on the stem, turn the valve in both directions several times to ‘clean’ it. modec revolution counter (optional) enables you to always know which position the valve is in. - Page 21 HOW IT WORKS « Revolution count mode ‘’t’’ » « Speed mode ‘’s’’ » « Reset to zero » REVOLUTION COUNTER PARAMETERS The revolution counter is set by default for a straight or right angle head (RA30) standard output shaft (STD), without Banjo head.
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Page 22: Maintenance And Servicing
Range Parts Task time 25 hours 50 hours used hours MC89 Condition of the tool and protective Check elements MC89 Functioning of the triggers and Stop/ Check Start button MC89 Functioning of the setting systems Check... -
Page 23: Problem Solving
Every time maintenance is carried out, test the actuator afterwards to check it is working correctly. Only use approved replacement parts and follow the manufacturer’s advice with regard to lubrication and waterproofing. Problem solving Electric Portable Valve Actuator MC89 Symptoms Probable causes Checks & solutions Repaired by... -
Page 24: Instruction Manual : Modec Portable Valve Actuators
Instruction Manual : modec Portable Valve Actuators The Portable Valve Actuators user’s manual videos... -
Page 25: Warranty
Warranty modec guarantees its equipment in accordance with the following conditions: • During 12 months as of the delivery date, modec warrants its equipment against all material and manufacturing defects, except for consumable parts and elements which are out of order due to normal wear and tear further to standard use 8 hours per business day. - Page 26 Notes Contact modec : Mail: sales@modec.fr Phone: +33 (0)4 75 40 27 15 Fax: +33 (0)4 75 40 27 36 www.modec.fr...
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