modec MC89E Series Instruction Manual
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modec MC89E Series Instruction Manual

Portable valve actuators
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Original instruction notice
Portable Valve Actuators
MC89E/S Electric series
Instruction manual
Light,
powerful
and fast,
PVAs (Portable Valve Actuators) offer improved
safety
and
comfort
for operators
modec
and protect equipment from damage. They can be adapted to all types of handwheels, keys and valves, and have
a torque that can reach up to 1000Nm.
They come with a large number of options,
adaptors
and
accessories
so they can be assembled to best meet the
particularities of different maneuvering systems and their environment.
Although it is
super light and
compact, the
MC89 Portable Valves Actuators
is the one that offers the
highest
torque
(900 Nm). This makes it the perfect tool for any valve type, indoor or outdoor, with a great autonomy. Its
two 18V
Lithium-Ion batteries
allow to use it continuously during
up to one
hour. For an even more intensive
usage, use the
main power connection kit
that plugs on the actuator just like a battery and provides an
unlimited
autonomy.
Designed for any type of operation, the MC89 comes with 2 models only that cover a
0 to 320 rpm speed range
and a
900 Nm maximum
torque. No need to say that even the most stubborn valves can be operated! No worry
though, the
integrated electronic torque limiter
will easily prevent any damages for your valve or the tool itself.
The integrated electronic torque limiter prevents from any risk of damaging the valve or the actuator irself.
CAREFULLY READ THE OPERATING HANDBOOK BEFORE USE
1
NOT-MC89-EN-2020-v1

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Summary of Contents for modec MC89E Series

  • Page 1 They can be adapted to all types of handwheels, keys and valves, and have a torque that can reach up to 1000Nm. They come with a large number of options,...

  • Page 2: Table Of Contents

    Original instruction notice Table of content General safety warnings ............................. 4 Transporting the actuator ..........................5 Storing the actuator ............................5 Protecting the environment ..........................5 CE certification ..............................6 Safety equipment ..............................7 Description and technical specifications ......................8 Portable Valve Actuator............................
  • Page 3 The actuators described in this document may evolve. We reserve the right to modify their specifications, without prior notice. Updates will be available on our website www. modec.fr. It is important to refer to the website before setting up or using the actuator, and before carrying out maintenance.

  • Page 4: General Safety Warnings

     Have the tool serviced by a qualified repairer using only modec products when changing parts.  Only use valve accessories recommended and approved by modec. Think to consult the accessory list provided and/or seek advice from modec for specific uses.

  • Page 5: Transporting The Actuator

    Recover any unprotected contacts? and pack the batteries tightly so they cannot move about. Please also follow any additional regulations that may apply. b. Storing the actuator modec actuators must be stored in a dry and correctly ventilated environment to ensure there is no corrosion of the internal mechanic parts.

  • Page 6: Ce Certification

    2. CE certification CERTIFICATE OF COMPLIANCE (Annex II A) The undersigned manufacturer MODEC SAS ZI Sirius Quatre, 80 allée René Higonnet F-26760 Beaumont lès Valence N° SIRET : 493 748 917 00017 Declares that the Portable Valve Actuator designated by the following commercial references...

  • Page 7: Safety Equipment

    Original instruction notice 3. Safety equipment Personal Protective Equipment : Operators or anyone placed close to the actuators must wear the following protection. It is incumbent on the company using the equipment to ensure that safety rules are respected. Hearing protection Protective goggles Safety shoes Safety gloves...

  • Page 8: Description And Technical Specifications

    2 – Fixation ring to fix a strap for handling and carrying: Not for torque management. 3 – Flange: enables the attachment of all modec heads, adaptors and torque systems. 4 – Left/right switch – to choose rotational direction of the actuator.

  • Page 9: Batteries And Chargers

    Original instruction notice Sound and vibration levels Sound and vibration levels are calculated based on the conditions of use at the maximum rated speed. Values apply to the core tool (without added options or accessories). The values can vary significantly depending on the equipment to which the tool is applied.
  • Page 10 Original instruction notice Start charging : Before use, the cable must be completely unwound from the recess (1-5).  Insert the charger mains plug in the socket.  Push the battery pack (1-2) into the charging station (1-1) Meaning of the LEDs : After plugging the charger in the socket, all the LEDs light up for approx 1 sec.

  • Page 11: Starting Up The Portable Valve Actuator

    Original instruction notice 5. Starting up the Portable Valve Actuator a. Changing the battery pack  INSERTING / REMOVING THE BATTERY   ATTERY INSERTION AND CABLING Battery side  LIGHT AND BATTERY CAPACITY INDICATOR The LED on the lamp (1) is both a light and a battery capacity indicator. Press the LED light switch (2) : ...
  • Page 12 Original instruction notice  TORQUE / SPEED MATRIX MC89E-011 Torque Speed Rotation limiter setting direction setting V (tr/min) D2 (CCW) Cmax (Nm) V (tr/min) D1 (CW) Cmax (Nm) V (tr/min) D2 (CCW) Cmax (Nm) V (tr/min) D1 (CW) Cmax (Nm) V (tr/min) D2 (CCW) Cmax (Nm)
  • Page 13 Original instruction notice  TORQUE / SPEED MATRIX MC89S-039 Torque Speed Rotation limiter setting direction setting V (tr/min) D2 (CCW) Cmax (Nm) V (tr/min) D1 (CW) Cmax (Nm) V (tr/min) D2 (CCW) Cmax (Nm) V (tr/min) D1 (CW) Cmax (Nm) V (tr/min) D2 (CCW) Cmax (Nm)
  • Page 14 Original instruction notice  TORQUE / SPEED MATRIX MC89S-077 Torque Speed Rotation limiter setting direction setting V (tr/min) D2 (CCW) Cmax (Nm) V (tr/min) D1 (CW) Cmax (Nm) V (tr/min) 10,2 10,6 D2 (CCW) Cmax (Nm) V (tr/min) D1 (CW) Cmax (Nm) V (tr/min) 21,1...

  • Page 15: Setting Up The Portable Valve Actuator

    General info The actuator must be kept stable while turning the valve or handwheel. modec Portable Valve Actuators can be used in any position. However, to ensure the operator is working safely and in the best conditions, it is imperative that the actuator is used in the axis of the handwheel being activated.

  • Page 16: Fixing The Br001 Torque Management Arm And Anchoring Strap

    Original instruction notice c. Fixing the BR001 torque management arm and anchoring strap Pull each fixation spring with the ring and rotate for a quarter turn so that they stay in the pulled position. Place the black ring of the torque management bar on the flange so that the 6 pins enter the corresponding holes. Make a quarter turn with the fixation springs rings and release the springs making sure they come back.

  • Page 17: Using The Actuator

    Original instruction notice 7. Using the actuator a. Preliminary checks 1 – Check the equipment is in good condition and use accessories that are the most suitable for the actuator. Make sure the torque management system and the handwheel adapter are compatible with the action about to be carried out.

  • Page 18: Potential Problems When Actuating A Valve

    Check again the direction of the torque retention. 3 – In case of resistance resulting from deposits on the stem, turn the valve in both directions several times to ‘clean’ it. modec revolution counter (optional) enables you to always know which position the valve is in.
  • Page 19 Original instruction notice  REVOLUTION COUNTER PARAMETERS The revolution counter is set by default for a straight or right angle head (RA30) standard output shaft (STD), without Banjo head. When used with a BJH banjo head (see chapter 8), the number of turns and the output speed of the actuator will be different, so you need to select “BJH01”...

  • Page 20: Maintenance And Servicing

    Instruction notice (EN) 9. Maintenance and Servicing Take the machine to a registered modec distributor for servicing every 400 hours or at least once a month. Maintenance operation Weekly Yearly or as needed Check and service the actuator by a registered...

  • Page 21: Problem Solving

    Insert the battery correctly User The battery is not charged Recharge the battery User The actuator won’t start modec The switch button no longer works Change the switch Distributor or stops during use The tool has reached its temperature Leave the tool to cool down for at least 15 minutes...

This manual is also suitable for:

Mc89s seriesMc89e-011Mc89s-039Mc89s-077

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