Related Manuals for OTTO MOTORS 1500 Fast Charger V1.2
Summary of Contents for OTTO MOTORS 1500 Fast Charger V1.2
- Page 1 OPERATION AND MAINTENANCE MANUAL OTTO 750/1500 Fast Charger V1.2 OTTO 750/1500 Fast Charger V1.2 Document ID: OMM-000001 Revision: D Original instructions provided in English...
-
Page 2: Contact Information
OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 1. 2 • O M M- 00 0 00 1 • R EV . D CONTACT INFORMATION OTTO Motors is committed to your success and satisfaction. We are located in Kitchener, Ontario. If you have any questions or concerns, visit our support knowledge base for more information, or get in touch with our support team. -
Page 3: Table Of Contents
OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 1. 2 • O M M - 00 0 00 1 • R EV . D 9 Installation 28 CONTENTS 9.1 Intelligent charger installation 28 Contact Information 2 9.2 Charge dock installation 28 Contents 3... -
Page 4: List Of Figures
OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 1. 2 • O M M- 00 0 00 1 • R EV . D LIST OF FIGURES Figure 1 Perception-Assist Flap Installation 18 Figure 2 OTTO 750/1500 Fast Charger V1.2 components 24 Figure 3 Charge dock pinch/crush points 25... -
Page 5: List Of Tables
OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 1. 2 • O M M - 00 0 00 1 • R EV . D LIST OF TABLES Table 1 Revision History 6 Table 2 Applicable Documents 22 Table 3 Charger System Specifications 23 Table 4 Maintenance and Inspection Schedule 34... -
Page 6: Revision History
OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 1. 2 • O M M- 00 0 00 1 • R EV . D REVISION HISTORY Table 1 Revision History REVISION DATE CHANGES March 2016 Initial release May 2016... -
Page 7: Important Safety Information
OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 1. 2 • O M M - 00 0 00 1 • R EV . D IMPORTANT SAFETY INFORMATION The top priority of OTTO Motors is the safety of its users. OTTO Motors produces high power and fast- moving pieces of machinery that could cause serious injury, including death, if improperly used or maintained. - Page 8 Never operate the product after faulty parts are identified. Never expose OTTO Motors products to rain, condensation, or standing water. Store products in a clean and dry location. Use appropriately rated lift equipment for lifting the product.
- Page 9 OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 1. 2 • O M M - 00 0 00 1 • R EV . D CAUTION! Failure to follow these instructions may result in MINOR or MODERATE INJURY or DAMAGE to the system and/or property.
- Page 10 OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 1. 2 • O M M- 00 0 00 1 • R EV . D Charger hazards 2.2.2 WARNING! Failure to follow these instructions may result in SERIOUS INJURY, INCLUDING DEATH. FIRE OR SHOCK HAZARD! Never use a power cord or cable that appears damaged.
-
Page 11: Hazard Labels
2.3 Hazard labels Review the following to learn more about the labels that may be used on OTTO Motors products. Hazards can also apply to attachments and accessories used in conjunction with an OTTO Motors product. - Page 12 Handling technique when moving manually lifting autonomously or loads. when being driven manually. Always be aware of OTTO Motors products and their potential for movement. Tripping OTTO Motors Automated Be aware that OTTO Hazard products may pose Mobile Robot AMRs can be a tripping hazard.
-
Page 13: Safety Awareness
2.4 Safety Awareness Personnel present in an OTTO Motors facility need to be made aware or be accompanied by personnel who are familiar with the specific risks and hazards associated with automated mobile robots (AMR). The following checklist identifies basic topics that should be addressed by site-specific worker and visitor safety orientation training. - Page 14 OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 1. 2 • O M M- 00 0 00 1 • R EV . D • Be aware that an OTTO AMR can be anywhere in the operating area of the facility at any time, and may pose a tripping hazard even when not in motion.
-
Page 15: Facility Conditions
OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 1. 2 • O M M - 00 0 00 1 • R EV . D responsible for obstacle and collision avoidance. Maintenance not outlined in the operations and maintenance manual can only be performed by OTTO Motors Authorized Personnel. 2.5 Facility Conditions WARNING! Failure to follow these instructions may result in SERIOUS INJURY, INCLUDING DEATH. -
Page 16: Payload Maximums
IMPACT HAZARD! Never bypass the drive wheels of the robot while on a sloped surface. OTTO Motors products support a specific maximum payload. OTTO AMR maximum payloads change when an attachment or accessory is connected because of the weight of the attachment/accessory itself. In the case of an attachment/accessory-equipped OTTO AMR, payloads should not exceed the maximum payload documented on the Attachment Nameplate. -
Page 17: Battery Handling
OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 1. 2 • O M M - 00 0 00 1 • R EV . D 2.7 Battery Handling WARNING! Failure to follow these instructions may result in SERIOUS INJURY, INCLUDING DEATH. FIRE HAZARD! If the battery is damaged or a battery fire occurs, contact local emergency services and vacate the area. -
Page 18: Disclaimer
OTTO Motors assumes no responsibility for any errors or omissions that may appear in this document. In no event shall OTTO Motors be liable for any costs or damages arising from the use of this document or the hardware and software described within. The reference documents listed in this manual shall be applicable at the latest revision in effect. - Page 19 OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 1. 2 • O M M - 00 0 00 1 • R EV . D operation of the Product in any way, except as expressly authorized by OTTO Motors, may jeopardize the safety of the Product.
-
Page 20: Intended Use
OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 1. 2 • O M M- 00 0 00 1 • R EV . D INTENDED USE OTTO Motors robots are Autonomous Mobile Robots (AMR) intended for use in industrial facilities. OTTO AMRs are intended to transport materials indoors in industrial buildings, utilizing visual mapping and location and intelligent navigation to plan their motion. -
Page 21: Introduction
OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 1. 2 • O M M - 00 0 00 1 • R EV . D INTRODUCTION This document provides important information pertaining to the operation and use of the charger with an OTTO 750/1500 V1.2 autonomous mobile robot (AMR). -
Page 22: Applicable Documents
Table 2 Applicable Documents REFERENCE NUMBER OTTO 750/1500 Fast Charger V1.2 Operation and Maintenance Manual OMM-000001 PosiCharge SVS Manual © Clearpath Robotics Inc. 2021. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. -
Page 23: System Overview
OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 1. 2 • O M M - 00 0 00 1 • R EV . D SYSTEM OVERVIEW Table 3 Charger System Specifications 400-410 VAC 480 VAC 600 VAC (013928) -
Page 24: Components Overview
OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 1. 2 • O M M- 00 0 00 1 • R EV . D COMPONENTS OVERVIEW Figure 2 OTTO 750/1500 Fast Charger V1.2 components 7.1 Charge Controller The charge controller acts as a safety gate between the intelligent charger and the robot. -
Page 25: Intelligent Charger
OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 1. 2 • O M M - 00 0 00 1 • R EV . D WARNING! Failure to follow these instructions may result in SERIOUS INJURY, INCLUDING DEATH. PINCH HAZARD! Keep objects and body parts away from pinch points. -
Page 26: Charge Dock
Caution should be exercised to ensure the contacts are not damaged by personnel or debris. See ICD-000007 - OTTO 750/1500 Fast Charger V1.2 Station Layout for more detail. This document is available on the OTTO Motors Support Center at help.ottomotors.com. -
Page 27: Unboxing
While unpacking, examine the product for broken, bent, or loose parts or other damage. If damage from shipment is evident, file a damage claim with the transportation company and contact OTTO Motors Support. © Clearpath Robotics Inc. 2021. All rights reserved. CLEARPATH and OTTO are trademarks of Clearpath Robotics Inc. All other product and company names listed are trademarks or trade names of their respective companies. -
Page 28: Installation
INSTALLATION 9.1 Intelligent charger installation 1. Refer to the PosiCharge SVS Installation Manual for intelligent charger installation instructions. These documents are available on the OTTO Motors Support Center at help.ottomotors.com. 9.2 Charge dock installation Impact/Crushing Objects can be crushed in the space between contact assemblies and the covers during installation. -
Page 29: Figure 5 Charger Contacts Cover Removal
OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 1. 2 • O M M - 00 0 00 1 • R EV . D Charger Contacts Location Selection 9.2.2 Ensure enough empty space exists around the chosen location to meet the navigational requirements outlined in ICD-000096 - OTTO 750/1500 Charger V2.0 Station Layout. -
Page 30: Figure 6 Sensor Array Removal
OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 1. 2 • O M M- 00 0 00 1 • R EV . D Figure 6 Sensor Array Removal 5. Mark the holes where the concrete anchors will be installed using the charge dock drilling template. The concrete anchor holes should match the dimensions outlined in ICD-000007 - OTTO 750/1500 Charger V1.2 Station Layout 6. -
Page 31: Figure 8 Concrete Anchor Dimensions
OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 1. 2 • O M M - 00 0 00 1 • R EV . D 9. Using the included hex head concrete anchors and washers in the Hardware Installation Kit (Part #021605), fasten the charge dock to the floor using a hammer, using one anchor and one washer for each hole. -
Page 32: Dock Target Installation
OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 1. 2 • O M M- 00 0 00 1 • R EV . D Figure 10 Correct and Incorrect Charge Contact Height Examples 3. -
Page 33: Basic Usage
OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 1. 2 • O M M - 00 0 00 1 • R EV . D BASIC USAGE No human interaction is required for typical system functionality. 10.1 Starting Up 1. -
Page 34: Maintenance
To order any of the part numbers referenced in the following maintenance procedures, please contact OTTO Motors Support. Maintenance inside of the warranty period is to be performed by OTTO Motors authorized personnel or OTTO Motors maintenance certified personnel only. For more information, please contact OTTO Motors directly. -
Page 35: Bi-Monthly Preventative Maintenance
OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 1. 2 • O M M - 00 0 00 1 • R EV . D 11.1 Bi-Monthly Preventative Maintenance For optimal performance, complete the following tasks bi-monthly: Damage Check 11.1.1 Charger components that will suffer wear and tear are the guide rollers, the Charge Contacts, and the... -
Page 36: Figure 14 Charge Contact Gauge Use Example
OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 1. 2 • O M M- 00 0 00 1 • R EV . D Charge Contact Height Check 11.1.2 This is a periodic check to verify Charge Contact alignment with the charge contacts on the robot. -
Page 37: Charge Contact Cleaning
OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 1. 2 • O M M - 00 0 00 1 • R EV . D Charge Contact Cleaning 11.1.3 The charge and signal contacts may become scratched or dirty with repeated use. If the surfaces of the contacts become discolored or uneven, they can be carefully buffed clean with a green 3M Scotchbrite Scour Pad (3M ID 7000136859). -
Page 38: Disposal
OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 1. 2 • O M M- 00 0 00 1 • R EV . D DISPOSAL Always observe environmental protection regulations valid to your region. If disassembling the charger for disposal, pass on any commercially-viable disassembled components for recycling. -
Page 39: Troubleshooting
OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 1. 2 • O M M - 00 0 00 1 • R EV . D TROUBLESHOOTING This section lists a few possible issues which may be encountered during the course of using the charger. See Components Overview for detail on button locations and vehicle state indicators. - Page 40 OTT O 7 5 0/1 5 00 Fa s t C ha rg e r V 1. 2 • O M M- 00 0 00 1 • R EV . D These are important Safety Instructions and should be saved for reference. <...
Need help?
Do you have a question about the 1500 Fast Charger V1.2 and is the answer not in the manual?
Questions and answers