1. Manuals
  2. Brands
  3. ARTEZEN Manuals
  4. Commercial Food Equipment
  5. SYNCRO
  6. Use and maintenance manual

ARTEZEN SYNCRO Use And Maintenance Manual

Automatic divider-rounder
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
AUTOMATIC DIVIDER-ROUNDER
MODEL SYNCRO
USE AND MAINTENANCE MANUAL
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
Document code MASA6_en_2
Read this manual carefully before installing and using
the machine
It is strictly prohibited to copy, even partially, or disclose the contents of this document to third parties
ARTEZEN S.R.L. Via Lago di Tovel, 14 36015 Schio - (VICENZA) - I
VAT and Tax code IT 03967970249 Tel. +39 0445 577495 Fax +39 0445 500190
email: info@artezen.eu Web: www.artezen.eu
MASA6_en_2 of 24/03/2021

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the SYNCRO and is the answer not in the manual?

Questions and answers

Related Manuals for ARTEZEN SYNCRO

Summary of Contents for ARTEZEN SYNCRO

  • Page 1 It is strictly prohibited to copy, even partially, or disclose the contents of this document to third parties ARTEZEN S.R.L. Via Lago di Tovel, 14 36015 Schio - (VICENZA) - I VAT and Tax code IT 03967970249 Tel. +39 0445 577495 Fax +39 0445 500190 email: info@artezen.eu Web: www.artezen.eu...

  • Page 2: Table Of Contents

    3.7.4 TURNING ON THE AUTOMATIC FLOUR MOVEMENT MECHANISM IN THE SIDE POCKETS OF THE HOPPER - IF PRESENT ....................................27 FOR “SYNCRO M” AND “SYNCRO EM” ONLY: ADJUSTMENT OF THE LOAF MOULDER ..........29 3.7.5 3.7.6 TYPE OF PRODUCT THAT CAN BE PROCESSED ......................30 STARTING OF PROCESSING ..........................
  • Page 3 INDEX OF FIGURES Figure 1 - Main parts of the machine ........................11 Figure 2 - Machine overall dimensions for the “SYNCRO M” and “SYNCRO” versions ........13 Figure 3 - Main power switch ..........................14 Figure 4 - Control panel ............................15 Figure 5 - Secondary stop control panel ........................
  • Page 4 INDEX OF TABLES Table 1 - Characteristics of the machine according to the different configurations..........11 Table 2 - Substantial differences between the ”SYNCRO” and “SYNCRO E” versions ........12 Table 3 - Products that can be obtained........................ 13 Table 4 - Technical data of the oil-hydraulic unit ....................14 Table 5 - Type of workable dough and limitations ....................

  • Page 5: Ec Declaration Of Conformity

    Automatic Divider-rounder model Syncro EC DECLARATION OF CONFORMITY ARTEZEN S.R.L. Via Lago di Tovel, 14 36015 Schio - (VICENZA)– I (VAT number IT 03967970249) through its legal representative, Mr Dino Gasparotto, HEREBY DECLARES that the machine 2-ROW ROUNDER - DIVIDER Serial number ………………………………………….

  • Page 6: Introduction

    (for example, in an opaque plastic bag); it is recommended that a copy be kept near the machine where operators can consult it quickly. In case of loss or deterioration, ask Artezen S.r.l. to send a new copy, clearly specifying all the identification data of the machine (year of manufacture, model, serial number, etc.).

  • Page 7: General Instructions And Warnings

    MAIN CASES IN WHICH THE COMPANY DECLINES ANY AND ALL LIABILITY Artezen S.r.l. declines any and all liability for injury to persons or animals and damage to property, as well as missed production that may result directly or indirectly from: ...

  • Page 8: Terminology

    Automatic Divider-rounder model Syncro  combining/incorporating the machine with/into parts and/or equipment, applied or not to the same, not provided, contemplated or authorised by Artezen S.r.l.; in this case the EC marking placed on the machine by the manufacturer loses all its validity ...

  • Page 9: Validity Of The Ce Marking And Of The Ec Declaration Of Conformity

    The version equipped with the final loaf moulder (Version “SYNCRO M” and “SYNCRO EM”) is also able to subject the dough to a final crushing for obtaining products such as Hamburger buns and/or, as an alternative, to elongation of the dough ball to obtain the Hotdog bun.
  • Page 10 8 control panel ref. 9 transfer/outfeed belt ref. 10 loaf moulder, present exclusively in the “SYNCRO M” and “SYNCRO EM” versions. It is equipped with two parallel moulding belts arranged horizontally at an adjustable distance, which allow processing the rounded pieces of dough in order to crush them (to obtain products such as hamburger buns) or to elongate them (to obtain products such as hot dog buns).

  • Page 11: Models, Versions And Characteristics Of The Machine

    Automatic Divider-rounder model Syncro Figure 1 - Main parts of the machine MODELS, VERSIONS AND CHARACTERISTICS OF THE MACHINE Installed Weight Pieces power Output (with wooden Model min ÷ max (400V-50Hz) cage) (see Note) pcs/h Syncro 120 (740) 30 ÷ 120...

  • Page 12: Table 2 - Substantial Differences Between The "Syncro" And "Syncro E" Versions

    120/160 steel, supported by a single vertical steel aluminium plate Table 2 - Substantial differences between the ”SYNCRO” and “SYNCRO E” versions Use and maintenance manual (translation of the original instructions) - MASA6_en_2 of 23/03/2021 12/79...

  • Page 13: Products That Can Be Obtained, According To The Version

    PRODUCTS THAT CAN BE OBTAINED, ACCORDING TO THE VERSION The constructive versions of the “SYNCRO” and “SYNCRO E” series differ in the appearance of the external design of the machine body; moreover, the moulder shown in Figure 1 ref. 10 allows obtaining additional processing after the rounding of the dough, as shown in Table 3.

  • Page 14: Main Switch

    Automatic Divider-rounder model Syncro Basic technical data of the oil-hydraulic unit Maximum working pressure Tank capacity litres NILS, “MIZAR 46” Table 4 - Technical data of the oil-hydraulic unit MAIN SWITCH Each machine is equipped with a main switch shown in Figure 3; it can be locked with a padlock to the O - OFF position.

  • Page 15: Control Panel

    Automatic Divider-rounder model Syncro CONTROL PANEL Both the “SYNCRO” and “SYNCRO E” are equipped with their own control panel; the push-buttons are arranged differently, but the functions of each push-button are exactly the same. In addition to the push-button panel, the control panel has a luminous display ref.

  • Page 16: Secondary Stop Control Panel

    The machine secondary stop control panel Figure 5 is located in the unloading area of the processed product. It is installed exclusively in the “SYNCRO M” and “SYNCRO EM” versions as the working position of the operator for these machines is particularly distant from the main control panel; the presence of this secondary control panel thus improves the ergonomics when stopping the machine.

  • Page 17: Identification Plate

    Automatic Divider-rounder model Syncro IDENTIFICATION PLATE The license plate, shown in Figure 6, which bears the indelible CE marking, the manufacturer’s information, the serial number, the year of construction, weight, and electrical data, is fixed to the machine with rivets in the position shown in the same figure.

  • Page 18: Installation And Use

    Automatic Divider-rounder model Syncro INSTALLATION AND USE INSTALLATION ROOM REQUIREMENTS The place where the machine will be kept and/or used must conform to the current laws in force and ensure adequate protection from impacts, damage, deterioration and atmospheric agents. The dimensions and characteristics of the access points must allow the easy and safe passage of the machine without people or the machine itself being put at risk.

  • Page 19: Figure 8 - Fixing The Machine To The Pallet

    Automatic Divider-rounder model Syncro Figure 8 - Fixing the machine to the pallet To remove the machine from the support pallet, after having inserted the forklift arms (forks) in the appropriate slots (making sure that they protrude from the rear side of the machine by at least 200 mm), lift the machine by about 150 mm, then move the machine and place it slowly on the supporting floor.

  • Page 20: Electrical Connection

    Automatic Divider-rounder model Syncro ATTENTION Never use lifting systems and/or devices other than those illustrated in this manual. When handling and/or transporting the machine, take every possible precaution in order to prevent, or reduce as much as possible, the occurrence of risks to persons, animals, or property.

  • Page 21: Figure 10 - Verification Of Extractable Parts

    Automatic Divider-rounder model Syncro Pos. 3 Pos. 4 Pos. 5 Pos. 6 Pos. 1 Pos. 2 Figure 10 - Verification of extractable parts Use and maintenance manual (translation of the original instructions) - MASA6_en_2 of 23/03/2021 21/79...

  • Page 22: First Start Up And Verification Of The Correct Rotation Direction Of The Motors

    Automatic Divider-rounder model Syncro FIRST START UP AND VERIFICATION OF THE CORRECT ROTATION DIRECTION OF THE MOTORS When starting a new machine for the first time a with three-phase power supply, it is necessary to check the correct rotation direction of the motors. For this purpose, the machine is equipped with a device for monitoring the phasing of the electrical power supply so that, if the phases are inverted during the electrical connection, the control panel display will show the image in Figure 11 as soon as the machine is switched on.

  • Page 23: Phasing Inversion

    (see par. 5.2 and par. 5.3). Artezen declines any and all liability for injury to persons or animals and damage to property caused, directly or indirectly, by the failure to comply with the indications contained in this manual.

  • Page 24: Figure 13 - Interlocked Mobile Guards And Aopd Device

    Automatic Divider-rounder model Syncro Ref. 5 Rear cover Ref. 6 Mobile safety bar (only for “SYNCRO” and “SYNCRO E”) Each “emergency” interruption of the work causes the immediate stop of the work in progress and the automatic electrical disconnection of the power supply to each device or electric motor. The only component that features a timed stop is the oil-hydraulic control unit for operating the dough compression piston Figure 10 Pos.
  • Page 25 Automatic Divider-rounder model Syncro 3. For routine use of the machine (standard production), no specific PPE is required, unless the need arises following the assessment of the risks for the health and safety of workers carried out by the employer. If, for example, despite the indications in point1, flour is spread carelessly over the dough, a cloud of flour may be created with the above-mentioned consequential risks of inhalation;...

  • Page 26: Turning On The Machine

    Automatic Divider-rounder model Syncro 3.7.2 TURNING ON THE MACHINE To turn on the machine: - connect the power cable to a suitable electrical socket - turn the main switch to Figure 3 I - ON - press and hold the ON / OFF button on the control panel for a few seconds Figure 4 ref. 3: the luminous display should light up, showing the image Figure 14 - Press the RESET button Figure 4 ref.

  • Page 27: Turning On The Automatic Flour Movement Mechanism In The Side Pockets Of The Hopper - If Present

    Automatic Divider-rounder model Syncro Figure 17 - Loaf moulder flour duster NOTE! It is essential to make sure that with each new mix and, even more so, at the beginning of each working day, both pockets ref. 1 and ref. 2 in Figure 16 are filled with fresh flour; if not, the...

  • Page 28: Figure 18 - Hopper Flour Moving Mechanism

    Automatic Divider-rounder model Syncro Figure 18 - Hopper flour moving mechanism Use and maintenance manual (translation of the original instructions) - MASA6_en_2 of 23/03/2021 28/79...

  • Page 29: For "Syncro M" And "Syncro Em" Only: Adjustment Of The Loaf Moulder

    FOR “SYNCRO M” AND “SYNCRO EM” ONLY: ADJUSTMENT OF THE LOAF MOULDER 3.7.5 The “SYNCRO M” and “SYNCRO EM” versions are fitted with an additional loaf moulder Figure 19 . The adjustment of this unit is carried out manually using the following controls: Ref.

  • Page 30: Type Of Product That Can Be Processed

    Automatic Divider-rounder model Syncro 3.7.6 TYPE OF PRODUCT THAT CAN BE PROCESSED The ingredients of the dough must be those typical for the production of baked goods, therefore:  100% soft wheat flour or blends with maximum quantities of 50% rye flour. Alternatively, rice flour or gluten-free flour mixtures with limitations regarding the final consistency.

  • Page 31: Table 5 - Type Of Workable Dough And Limitations

    Automatic Divider-rounder model Syncro DESCRIPTION OF THE WORKABILITY DOUGH IMAGE DOUGH Dough that is not smooth and uniform, to be worked further and refined with a mixer Dough that externally, due to a resting phase that was too long in an environment with hot and dry air.

  • Page 32: 3.8 Starting Of Processing

    “X” image, based on the selected program and the stored data, the display also shows the manual setting of the machine's loaf moulder (only for the “SYNCRO M” and “SYNCRO EM” versions - as illustrated in par. 3.7.5 in Figure 19 as regards lever ref. 1, lever ref. 2 blocked by lever ref. 3, lever 4 blocked by lever 5).

  • Page 33: 3.8.2 Correction Of Processing Based On Production Needs

    Automatic Divider-rounder model Syncro Figure 23 - Safety light curtains interrupted 3.8.2 CORRECTION OF PROCESSING BASED ON PRODUCTION NEEDS The first characteristic to check, and possibly modify, is the selected weight with respect to the required one. It is advisable to weigh the first 4 products after processing, and by comparing the resulting weight with the set one, define a correction, expressed in grams of dough, to be added ("+"...

  • Page 34: Recipe Saving Password

    Automatic Divider-rounder model Syncro The first characteristic to check, and possibly adjust is the quantity of flour to be added at each production cycle. Flour is important for the correct processing of the dough: if it is insufficient compared to the consistency of the dough, the latter may not be dropped off correctly onto the rounding system, as it will stick in areas outside the normal flow of the work cycle.

  • Page 35: Table 6 - Recipe Parameters

    Rounding Allows modifying the dough rounding speed. speed (0÷100%) Only in the “SYNCRO M” and 'SYNCRO EM' version, this parameter Loaf moulding defines the type of final processing of the dough, determining the crushing (ON÷OFF) of the ball for the production of, for example, HAMBURGER buns or vice versa, its elongation for the production of HOT-DOG buns.

  • Page 36: Figure 27 - Recipe Parameters

    Automatic Divider-rounder model Syncro The parameters of the recipe being processed can be changed by selecting the parameter to be modified by turning "I-DRIVE" par. 2.4ref. 9 until the parameter concerned is highlighted among those available for modification (see in Figure 27 for example the weight = 30 grams has been selected but it cannot be changed in this situation because it is ").

  • Page 37: Table 7 - Explanatory Table For The Correction Of Work Parameters

    Automatic Divider-rounder model Syncro EXPLANATORY TABLE FOR THE CORRECTION OF THE WORK PARAMETERS ON THE BASIS OF THE RESULTS OF THE OBTAINED PRODUCT OBTAINED RESULT PARAMETER TO BE CORRECTION DIRECTION CORRECTED     Table 7 - Explanatory table for the correction of work parameters...

  • Page 38: Processing Saving Method To Guarantee Repeatability

    Automatic Divider-rounder model Syncro 3.8.4 PROCESSING SAVING METHOD TO GUARANTEE REPEATABILITY From the screen of the previous paragraph, press "ESC"2.4 ref. 7 to exit the modification management screen of the current recipe. When exiting the recipe editing mode, the display will show the image in Figure 28 , and it will be possible to save / delete the changes made.

  • Page 39: Creating And Saving A New Recipe (Or Program)

    Automatic Divider-rounder model Syncro 3.8.5 CREATING AND SAVING A NEW RECIPE (OR PROGRAM) To edit an existing recipe, select a recipe from the proposed list as illustrated in par. 3.8.1and confirm the selection by pressing "I-DRIVE"2.4 ref. 9: this recipe or program will be overwritten by the newly created one.

  • Page 40: Figure 30 - Recipe Parameters

    ” parameter to set elongation of the ball or, alternatively, the crushing of the same. This parameter is present only in the “SYNCRO M” and “SYNCRO EM” versions equipped with the final loaf moulder, and it sets the speed with which the upper moulding belt is started.
  • Page 41 Automatic Divider-rounder model Syncro  “ parameter to set distance between two subsequent rows of Use "I-DRIVE" to select the " product. This recipe parameter is especially important to ensure a correct production process, as it allows correctly unloading the dough balls onto the loaf moulder (if present). This parameter must be adjusted so as to make sure that the outfeed belt stops as soon as the row of balls is transferred onto the loaf moulder, regardless of their weight.

  • Page 42: 3.9 Temporary Stop During Processing

    8,  Press the "STOP" button on the small panel at the end of the loaf moulder (only for “SYNCRO M” and “SYNCRO EM”), as indicated in paragraph Figure 5 ref. 12, holding it down for at least 1 second.

  • Page 43: 3.10 Emergency Processing Stop

    “SYNCRO M” and “SYNCRO EM” versions;  The activation of the sensor-fitted safety bar Figure 13 ref. 6, in the case of “SYNCRO” and “SYNCRO E” versions; To resume processing after the intervention of an emergency stop protection, it is necessary to restore the action that caused the machine to stop, so respectively;...

  • Page 44: 3.11 Emptying The Machine

    Automatic Divider-rounder model Syncro 3.11 EMPTYING THE MACHINE Emptying is necessary in the following cases:  If the work program needs changing;  If the need arises to remove any dough still present in the machine at the end of the working day.

  • Page 45: 3.12 Cleaning The Machine After Processing

    Automatic Divider-rounder model Syncro 3.12 CLEANING THE MACHINE AFTER PROCESSING At the end of each working day, the machine must be thoroughly cleaned, as illustrated in par. 4.4 NOTE! At the beginning of the working day, it is recommended to start the machine for a couple of minutes before introducing new dough into the hopper so that the scrap from the previous day can be expelled from the internal working areas of the machine.

  • Page 46: 3.15 Instruction And Training Of Machine Operators

    Automatic Divider-rounder model Syncro 3.15 INSTRUCTION AND TRAINING OF MACHINE OPERATORS As repeatedly reiterated in this manual, the employer must provide the employees with adequate information and training, including practical training, on the correct and safe use of the machine (the information must be presented in a simple and clear enough fashion for the designated operators to understand).

  • Page 47: 3.16 Quick Guide To Using The Control Panel

    Select the recipe by turning “I- DRIVE” par. “Pgm 30 gr” Confirm the selection by pressing "I-DRIVE": the display shows the recording screen "A", "B" and "C" for versions “SYNCRO M” and “SYNCRO EM” Press “START”: display shows the recipe loading phase...
  • Page 48 Automatic Divider-rounder model Syncro Stand-by stop Description Device Displayed screen When “START/STOP” pressed during the work cycle, the machine stops. To restart, press "START / STOP" again Press “ESC” to automatically unload the product; at the end, the recipe list screen is shown again.
  • Page 49 Automatic Divider-rounder model Syncro Select the recipe by turning “I- DRIVE” par. “Pgm 30 gr” Confirm the selection by pressing "I-DRIVE": the display shows the recording screen "A", "B" and "C" versions “SYNCRO” “SYNCRO EM” Press the “P” key ”...

  • Page 50: Maintenance

    Automatic Divider-rounder model Syncro MAINTENANCE FOREWORD Unless otherwise specified, each intervention explained here can be considered as routine maintenance; any other maintenance intervention must, instead, be considered special/extraordinary maintenance (for the definitions of routine maintenance and special/extraordinary maintenance see par. 1.4); in case of doubt, contact Artezen S.r.l.

  • Page 51: Oil-Hydraulic Circuit

    IMPORTANT! If the tank needs to be topped up frequently, check that there are no oil leaks; in case of leaks, immediately contact Artezen or the nearest authorized service centre. The oil in the tank must be replaced completely every 8000 hours of work and at least once every 4 years.

  • Page 52: Replacement Of Flexible Hoses (Extraordinary/Special / Maintenance)

    In case of damage, do not use the machine, unplug it from the mains, and contact Artezen or the supplier for spare parts or necessary interventions.

  • Page 53: Cleaning The Dividing Drum

    Automatic Divider-rounder model Syncro The oscillating rounding plate Figure 1 ref. 7. To ensure the cleaning of these parts, it is sufficient to start a load-less cycle (that is without dough) every day (for example in the morning) for just 2 ÷ 3 minutes: any dry dough will be collected by the waste collection drawer and / or from the product outfeed belt.

  • Page 54: Cleaning The Heat Exchanger

    Automatic Divider-rounder model Syncro 4.4.4 CLEANING THE HEAT EXCHANGER Before beginning, activate the safety measures indicated in par. 4.1. Wear abrasion-resistant gloves, shoes with reinforced toe, dust-proof face mask, and protective goggles. At least once a week, clean the heat exchanger...

  • Page 55: Cleaning The Inside Of The Head

    Automatic Divider-rounder model Syncro Figure 36 - Cleaning the dough removing rollers and drum scraper 4.4.6 CLEANING THE INSIDE OF THE HEAD Before beginning, activate the safety measures indicated in par. 4.1. Wear abrasion-resistant gloves, shoes with reinforced toe, dust-proof face mask, and protective goggles.

  • Page 56: Cleaning The Belts

    Automatic Divider-rounder model Syncro  Finally, close the access door. NOTE! Never forget any type of foreign material inside the dough compression chamber! Pos. 3 Pos. 4 Pos. 5 Pos. 6 Pos. 1 Pos. 2 Figure 37 - Cleaning the head 4.4.7...

  • Page 57: Cleaning The Collection Drawers And The Lower Area Where Dust And Residues Are Collected

    Automatic Divider-rounder model Syncro 4.4.8 CLEANING THE COLLECTION DRAWERS AND THE LOWER AREA WHERE DUST AND RESIDUES ARE COLLECTED Before beginning, activate the safety measures indicated in par. 4.1. Wear abrasion-resistant gloves, shoes with reinforced toe, dust-proof face mask. With reference to the images inFigure 38 , at the end of each working day: - extract the concave drawer ref.

  • Page 58: Cleaning The Belt Scrapers

    Automatic Divider-rounder model Syncro CLEANING THE BELT SCRAPERS (ONLY FOR “SYNCRO M” AND “SYNCRO EM”. 4.4.9 Before beginning, activate the safety measures indicated in par. 4.1. Wear abrasion-resistant gloves, shoes with reinforced toe, dust-proof face mask. With reference to Figure 39: - The scraper ref.

  • Page 59: Electrical Maintenance

    Automatic Divider-rounder model Syncro ELECTRICAL MAINTENANCE Given the high risk and seriousness of the damage that may occur in case of an accident, every operation even if simple (e.g. replacing a fuse), which directly or indirectly affects the electrical equipment of the machine,...

  • Page 60: Diagnostic Signals - Alarms

    Automatic Divider-rounder model Syncro DIAGNOSTIC SIGNALS - ALARMS The alarm tables are illustrated here below. Consult Table 10 dedicated to the explanation of the graphic alarms, which are usually easy to resolve, for example by closing an interlocked door, or releasing the EMERGENCY STOP push-button.

  • Page 61: Table 10 - Graphic Alarm List And Possible Solution

    Automatic Divider-rounder model Syncro electric.com/852575A6007E5FD3/all/15A86EB 010BB2446852576540069E2F8  Motor control gear Turn off the machine, open the rear electrical box, set to “MANUAL” the resetting of all the overheating. One electric protection circuit breakers marked with "QT1", "QT2", motors "QT3", "QT4", "QT5", "QT7", " QT8, then restart the...

  • Page 62: Table 11- Coded Alarm List And Possible Solution

    Automatic Divider-rounder model Syncro ALARMS DESCRIPTION DEVICE IO0501 Main power line contactor faulty IO0502 Alarm for drum inverter Alarm for moulding plate frequency IO0503 converter IO0504 Circuit breakers triggered IO0505 Rounding cam sensor faulty or broken Zero position weight cam position sensor S8.1...
  • Page 63 Automatic Divider-rounder model Syncro CAUSE OF THE ALARM No. SOLUTIONS PROBLEM “GF2” in alarm mode ALARM 2 Turn off the machine, open the rear electrical box, then restart the machine: when the problem reoccurs, check the type of alarm on the display of the alarmed device by reading the alphanumeric code.
  • Page 64 Automatic Divider-rounder model Syncro Check the connection present in board “A1” to wire number “703” of terminal board “M7”; Board “A1” may be faulty; Proximity sensor “S4” not Sensor “S4” broken - replace it; ALARM 8 reading– Small rounding Sensor "S4" disconnected from the connector - unscrew and re-tighten the connecting ring nut;...
  • Page 65 Automatic Divider-rounder model Syncro machine: when the problem reoccurs, check the type of alarm on the display of the alarmed device by reading the alphanumeric code. If the display in “GF1” shows “d.S.”: Check the fuses in “F4” and replace them if necessary;...
  • Page 66 Automatic Divider-rounder model Syncro Slightly reduce the rounding pressure Slightly reduce the rounding optimization Safety control unit “ET1” Check the efficiency of “ET1” - Replace it ALARM 18 in alarm mode Faulty “Y1” solenoid valve Check the efficiency of the connection to “Y1”;...

  • Page 67: Bypassing The Main Door Limit Switch

    Automatic Divider-rounder model Syncro BYPASSING THE MAIN DOOR LIMIT SWITCH The coded magnetic sensor for detecting the closure of the main door of the machine, installed on the front of the machine itself, is a SAFETY device fitted on the machine. Therefore, under standard use...

  • Page 68: 4.10 Internal Set-Up Parameters

    Automatic Divider-rounder model Syncro In the position shown in the figure to the side, the door sensor is enabled and the machine can be started safely, as starting is only allowed with the front door closed: in this position, the key can be removed from the selector in order to be kept by the technical staff assigned to the installation room.

  • Page 69: Table 12 - Internal Set-Up Parameters

    Automatic Divider-rounder model Syncro Angular-position of drum to stop PAR.6 22° compressing dough PAR.7 Machine output correction factor Set% max speed of rounding cam to PAR.8 100% position "Q0" Set% max speed of rounding cam to PAR.9 100% position "Q1"...

  • Page 70: 4.11 Starting In Manual Mode

    Automatic Divider-rounder model Syncro 4.11 STARTING IN MANUAL MODE All maintenance operations can be facilitated by the possibility of starting each single movement independently without starting the complete automatic cycle. For example, it is possible to start only the lower loaf moulder to thoroughly clean the moulding belts or to detect and identify abnormal noise generated by the operation of this unit.

  • Page 71: Table 13 - Starting In Manual Mode

    Weight cam rotation in the direction of weight decrease. A numerical value is shown at the top of the display which represents the position reached. Bottom loaf moulder forward movement (for Syncro M versions only) (Figure 1 Pos. 10). Rotation of dough alignment rollers...

  • Page 72: Safety

    Automatic Divider-rounder model Syncro SAFETY FOREWORD The considerations in this chapter are based on the assumption that:  the conditions and the intended use of the machine, provided for and specified in this manual, are well known to the client and/or user and to every operator using the machine ...

  • Page 73: Safety Equipment Installed In The Machine

    2. Front door associated with a mechanical safety microswitch (for “SYNCRO E” and “SYNCRO EM”) or with a coded magnetic sensor (for “SYNCRO” and “SYNCRO M”). Figure 13 ref. 1 and 2 to access the Use and maintenance manual (translation of the original instructions) - MASA6_en_2 of 23/03/2021...

  • Page 74: Checking The Efficiency Of Safety Devices

    RESET button indicated with ref. 1 in Figure 5 . In the case of “SYNCRO” and “SYNCRO M”, the door is double, one on the left hinged on its left side, and the other on the right, hinged on its right side. “SYNCRO E” and “SYNCRO EM”, instead, feature a single door opening to the left.

  • Page 75: Residual Risks

    5. Checking the efficiency of the mobile safety bar at dough outfeed (only for “SYNCRO” e “SYNCRO E”). Refer to Figure 13 ref. 6. While the machine is running without dough, apply a slight pressure of 50 N (approx 0.5 kgf) in the horizontal direction towards the bar, such as to slightly rotate the aforementioned bar...

  • Page 76: Residual Risks Due To Oil-Hydraulic Pressure

    RESIDUAL RISKS DUE TO DUST INHALATION If the machine has a flour duster (“SYNCRO M” or “SYNCRO EM”), such device is placed on the sliding mobile guard located on the loaf moulder: such device must be used to distribute the flour onto the products rather than do it by hand;...

  • Page 77: Residual Risks Due To Breach Of Ergonomic Principles

    Automatic Divider-rounder model Syncro 5.3.5 RESIDUAL RISKS DUE TO BREACH OF ERGONOMIC PRINCIPLES Only the user can further reduce the risk and even eliminate it by carefully following the instructions provided in this manual, and in particular in par. 3.7.1, which we briefly summarize here in order of priority: 1) prepare some elongated dough pieces weighing about 8-10 kg and place them in front of the machine ready to be inserted vertically into the hopper.

  • Page 78: Information On The Noise Level Of The Machine

    Table shows the LAeq (A-weighted Equivalent Sound Level) values measured for a machine model “SYNCRO M”. The measurements were taken using an Amprobe SM-10 sound level meter, compliant with IEC651 type 2, ANSI S1.4 Type 2, JISC 1502.

  • Page 79: Safety Signs

    Automatic Divider-rounder model Syncro SAFETY SIGNS The following safety signs are affixed onto the machine. Danger of electrocution (shock) on the outside of each enclosure with electrical parts at > 24 V ATTENTION! Danger of gripping, dragging, crushing of hand;...

Table of Contents