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ARTEZEN CALYBRA HD L Manual

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VOLUMETRIC DIVIDER
MANUAL FOR THE USE OF THE TOUCH
VOLUMETRIC DIVIDER
SCREEN OPERATOR PANEL
TRANSLATION OF THE ORIGINAL
Document Code MAHD2_en_1
It is strictly prohibited by law to reproduce, even partially, or divulge the contents of this document to third parties
ARTEZEN S.R.L. Via Lago di Tovel, 14 36015 Schio - (VICENZA) - I
P.I. e C.F. IT 03967970249 Tel. +39 0445 577495 Fax +39 0445 500190
CALYBRA HD L
CALYBRA HD L
INSTRUCTIONS
Read this instruction manual carefully before
installing and using the machine
e-mail: info@artezen.eu Web: www.artezen.eu
MAHD2_en_1 dated 11/04/19

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  • Page 1 It is strictly prohibited by law to reproduce, even partially, or divulge the contents of this document to third parties ARTEZEN S.R.L. Via Lago di Tovel, 14 36015 Schio - (VICENZA) - I P.I. e C.F. IT 03967970249 Tel. +39 0445 577495 Fax +39 0445 500190 e-mail: info@artezen.eu Web: www.artezen.eu...

  • Page 2: Table Of Contents

    Volumetric Divider Calybra HD TABLE OF CONTENTS INTRODUCTION ......................... 3 General warnings ........................3 Using the manual ........................3 Consultation of the manual ....................... 3 Using of symbols ........................4 Consignees of the instruction manual ..................4 Normal rules ..........................4 Password ..........................

  • Page 3: Introduction

    In case of non-observance of the contents of the main manual and of this manual, both by the user and by the technician in charge of the installation, Artezen Srl declines all responsibility and any accident and/or anomaly that may arise cannot be attributed to Artezen Srl.

  • Page 4: Using Of Symbols

    Volumetric Divider Calybra HD 1. 4 U si n g o f s ym bo l s In order to draw the users' attention to the correct and safe use of the machine, the following graphic symbols are used in this manual. NOTE! The symbol is used to catch attention to important information.

  • Page 5: Installation

    Volumetric Divider Calybra HD 2. INSTALLATION 2. 1 U se of t h e c on tr o l p an e l The "touch screen" digital control panel is used by lightly pressing with the fingertip, near the button corresponding to the various functions that the panel proposes, according to the availability of operations that can be enabled in the state in which the machine is at that moment.
  • Page 6 Volumetric Divider Calybra HD  Panel heading Access panel Access to SOFTWARE Time configuration Date internal version pages parameter pages  Conteints main page of the panel Display Selection Enabling/ac Workpiece Icon to indicate correct pieces cess to button for the counter possible connection produced...

  • Page 7: Description Of The Functions

    Volumetric Divider Calybra HD 3. DESCRIPTION OF THE FUNCTIONS 3. 1 Wo rk pi ec e s c on te r SET-POINT counter Real time COUNTER WORKPIECES PRODUCTED “ENABLE PIECES WORKPIECE COUNTER” button TOTAL WORKPIECES COUNTER  Press the "ENABLE WORKPIECE COUNTER" button to enable the counting function. ...

  • Page 8: Oil Temperature

    Volumetric Divider Calybra HD 3. 2 O i l t em pe r at u r e Livel 1 Livel 2 Temperature alarm > 55°C Cuttent temperature °Celsius Livel 3  In the "OIL TEMPERATURE" field, the oil temperature of the hydraulic system is displayed in real time, expressed in °Celsius ...

  • Page 9: Flour Duster

    Volumetric Divider Calybra HD 3. 3 Fl o ur d us te r The machine is designed to accommodate two flour dusters, which can be installed on the left side of the machine (see position 1°, front view) or on the right side of the machine (see position 2° front view), independently by the unloading side, left or right, on which is configured the machine.

  • Page 10: Viewing Any Connection With Lybra

    In the three adjacent fields are displayed the basic information of the recipe loaded during processing useful for immediate recognition by the user  The CODE is particularly important for the management of the ARTEZEN CONNECT application specified in the dedicated manual "MAHD3_it/en". ...

  • Page 11: Access To The Recipes List

    Volumetric Divider Calybra HD 3. 6 Ac ce s s t o th e re c i p e s l is t “RECIPES” button  By pressing the “RECIPES” button, you can have access at the list of stored recipes Code to identify the recipe “DOWNLOAD”...
  • Page 12 Volumetric Divider Calybra HD At the end of the loading of the recipe, if the recipe foresees the single or double splitting, which requires the manual setting of the dough release rollers, the adjacent screen is displayed: the machine will be allowed to start only after the mobile device has been correctly positioned.

  • Page 13: Access To The Production Plan

     The button allows access to the list of production plans present in the telematic application "ARTEZEN CONNECT".  The production plan is useful for example to establish in advance the number, quantity and type of work to be carried out daily, so for example the production plan could be created weekly for daily production, numbering the different daily plans from 1 to 7.
  • Page 14 Volumetric Divider Calybra HD For detailed information on using the CONNECT application, the dedicated manual "MAHD3_it/en" is provided. ID Production plan “DESCRIPTION” Production plan “DOWNLOAD” button Digit the name of the operator  Press DOWNLOAD to load the production plan ...
  • Page 15 Volumetric Divider Calybra HD ID Production plan selection button If you know the identification code of the operator "ID" of the production plan you can call it up using the appropriate button Type “PRODUCTION PLAN” confirm pressing “YES” The local "SAVE" The local "ACCESS button will RECIPES"...
  • Page 16 Volumetric Divider Calybra HD “REACIPE” currently loaded “PRODUCTION PLAN” button “TRASH”, button, to Number of processes to be completed cancel the current process already completed from the “PRODUCTION PLAN” At the end of the loaded process, after stopping the machine by "STOP" button, it will be possible to press the "TRASH"...

  • Page 17: Adjustment Dividing Weight

    Volumetric Divider Calybra HD 3. 8 A d ju st m en t d iv i d i ng w e ig ht “ADJUSTMENT WEIGHT” button Press “-” Press “+” reduce increase dividing dividing weight 5 weight 5 grams. grams. Press “K”...

  • Page 18: Spped Capacity

    Volumetric Divider Calybra HD 3. 9 Sp pe d c a p ac it y Current speed capacity “SPEED CAPACITY” button Press “-” Press “+” reduce it increase it Alternatively, scroll horizontally to change productivity  The productivity is expressed in pcs/hr. ...

  • Page 19: Outfeed Belts Speed

    Volumetric Divider Calybra HD 3. 10 O ut fe e d b e lt s s p e ed The machine can be configured with:  a single internal flat belt and a single external swivel outfeed belt;  a pair of belts arranged in a "V" pattern on the inside, and a single swivelling external outfeed belt Depending on the configuration of the machine, the different selections will be available, in order to define the different speeds and manage them...

  • Page 20: Saving

    Volumetric Divider Calybra HD 3. 11 S av i ng  The "SAVE" button is used to save a recipe after processing with manually entered parameters or after modifying an existing recipe.  Put the machine in the STOP state, by pressing the dedicated button, and proceed as follows “SAVE”...
  • Page 21 Volumetric Divider Calybra HD Press YES/NO to confirm it or to exit Press “SAVE” to confitm Pag. 21/50 MANUAL FOR THE USE OF THE TOUCH SCREEN OPERATOR PANEL– MAHD2_en_1 del 11/04/19...

  • Page 22: Cleaning Operations

    Volumetric Divider Calybra HD 3. 12 Cl e a n in g o p er a t io ns  The operations in paragraph 4.5 dedicated to the cleaning cycle are specified “CLEANING” button Pag. 22/50 MANUAL FOR THE USE OF THE TOUCH SCREEN OPERATOR PANEL– MAHD2_en_1 del 11/04/19...

  • Page 23: Start The Process

    ARTEZEN CONNECT app  Choose the work program to be used from the list on the display. If necessary, scroll the vertical cursor to view the programs not included in the current display.

  • Page 24: Change Process (Recipe)

    Volumetric Divider Calybra HD 4. 2 Ch a n ge p roc e s s ( r ec ip e )  Press “START/STOP” button to stop the machine Press “RECIPE” button Select the requested recipe Press “DOWNLOAD” to load the selected recipe Pag.

  • Page 25: Add A New Process (Recipe)

    Volumetric Divider Calybra HD 4. 3 A dd a ne w pr oc e s s ( r ec i pe ) Press “ADD” button to add a new recipe at the current list Type password and confirm it pressing “ENTER”...
  • Page 26 Volumetric Divider Calybra HD Type the speed Type the speed of the WEIGHT GAIN splitted outfeed belts flour Enter the weight dusters Type dough dividing every time you nominal weight wish to increase (gr.) it by 5 grams, then confirm with "ENTER"...
  • Page 27 Volumetric Divider Calybra HD Press YES/NO to confirm it or to exit Press “SAVE” to save it Pag. 27/50 MANUAL FOR THE USE OF THE TOUCH SCREEN OPERATOR PANEL– MAHD2_en_1 del 11/04/19...

  • Page 28: Edit Of An Exhisting Recipe

    Volumetric Divider Calybra HD 4. 4 Ed it o f an ex h is ti n g r ec i pe Select the recipe to be modify Press “EDIT” Click on the field “PASSWORD” Type ”511” and confirm it pressing “ENTER”...
  • Page 29 Volumetric Divider Calybra HD Type the speed of the Type the speed WEIGHT GAIN splitted outfeed belts flour Enter the weight dusters dough Type every time you dividing wish to increase nominal weight it by 5 grams, (gr.) then confirm with "ENTER"...

  • Page 30: C Leaning Cycle

    Volumetric Divider Calybra HD 4. 5 Cl e a n in g c yc l e The "CLEANING" button is not enabled if the machine has not been started with a production of at least 20 pieces of dough. The detection of the production of pieces of dough is done through the sensor (which also acts as a piece counter) installed at the inlet of the discharge...
  • Page 31 Volumetric Divider Calybra HD The identification of the operator is requested and can be defined by the "Artezen Connect" application. Press "OK" to continue after selecting the operator ID if necessary. By pressing "OK", the machine starts a positioning suitable cleaning process to be carried out.
  • Page 32 Volumetric Divider Calybra HD Press the "START/STOP" button on the control panel. Remove the cover of the weight chamber in order to gain access to the inner zone. Pag. 32/50 MANUAL FOR THE USE OF THE TOUCH SCREEN OPERATOR PANEL– MAHD2_en_1 del 11/04/19...
  • Page 33 Volumetric Divider Calybra HD Rimuovendo il carter della camera di peso si può procedere rimuovendo il deposito di pasta. Al termine della pulizia, premere “OK” Pag. 33/50 MANUAL FOR THE USE OF THE TOUCH SCREEN OPERATOR PANEL– MAHD2_en_1 del 11/04/19...
  • Page 34 Volumetric Divider Calybra HD Reinsert the weight chamber cover into its working position. Press the "RESET" button Press the "START/STOP" button. Pag. 34/50 MANUAL FOR THE USE OF THE TOUCH SCREEN OPERATOR PANEL– MAHD2_en_1 del 11/04/19...
  • Page 35 Volumetric Divider Calybra HD The machine will start a discharge cycle of the dough previously fed into the hopper. Remove the cover of the weight chamber in order to gain access to the inner zone. Finish the operation by lubricating the inside of the weight chamber.
  • Page 36 Volumetric Divider Calybra HD When lubrication is complete, press the "OK" button to continue. Replace the protective cover of the weight chamber in the working position. Pag. 36/50 MANUAL FOR THE USE OF THE TOUCH SCREEN OPERATOR PANEL– MAHD2_en_1 del 11/04/19...
  • Page 37 Volumetric Divider Calybra HD Open the roller compartment by lifting the cover in front area of the machine. Press "OK" to proceed. Clean the roller unit. Press "OK" to proceed. Clean the unloading belts. After removing any residual dough, clean the belt scrapers, if necessary removing them from their housing, then lubricating the scraper profile.
  • Page 38 Volumetric Divider Calybra HD Open the side covers of the frame and proceed by removing the residues of flour and dough deposited on the horizontal flat compartments. Press "OK" to proceed. Clean surface both heat exchangers (radiators) from flour dust deposits using a vacuum cleaner.

  • Page 39: Emergency Stop

    Volumetric Divider Calybra HD 4. 6 EMER G EN C Y ST O P Every intervention of a safety device immediately interrupts the work and therefore the execution of the work cycle. The devices that cause the emergency stop of the working cycle are as follows: ...
  • Page 40 Volumetric Divider Calybra HD  Lifting / removing of the safety cover placed over the outfeed belt  Opening / removing og the cover placed on the weight chamber  Opening / removing lateral door To resume processing after the intervention of an emergency stop guard, you must restore the action that caused the machine to stop, so respectively;...

  • Page 41: Internal Set Up Parameters

    Volumetric Divider Calybra HD 4. 7 In te r n a l s et up p a r am et e rs Press “SERVICE” button Press “SERVICE” Press “SERVICE” from “HOME” page Type ”511” and confirm it pressing “ENTER” If wrong typing, ...
  • Page 42 Volumetric Divider Calybra HD Description View page 1.0= coefficient weight set up Calybra 1.0 1.1= coefficient weight set up Calybra 1.5 single division 1.1= coefficient weight set up Calybra 1.5 splitted division 1.3= coefficient weight set up Calybra 2.5 single division 1.4= coefficient weight set up Calybra 2.splitted division 1.5= coefficient weight set up...
  • Page 43 Volumetric Divider Calybra HD Description View page 4.0=Timer outfeed belt stopping 4.1=Timer outfeed belt stopping arresto after cleaning process 4.2=Step increase decrease weight 4.3= In case of combination with 'Lybra' is the percentage of the nominal weight of the acceptable weight difference in the evaluation of any correction4.4=Setup velocità...
  • Page 44 Volumetric Divider Calybra HD Description View page 7.0=Function AUTO/MAN 7.1=Automatic stop end production 7.2=Flour duster Pos.1 7.3=Flour duster Pos.2 7.4=Direction automatic weight adjustment 7=Download original parameters Then you will find the installer service pages where you will see useful information about the operation of the machine Description View page...
  • Page 45 Volumetric Divider Calybra HD In this second window it is possible to access the management of the motorized movement of the weight selection, verifying the functionality of the impulse counting. In this third window, the pump motor and the individual solenoid valves can be started up in 'manual' mode, verifying the effect obtained.
  • Page 46 Volumetric Divider Calybra HD Description View page Possibility to start some functions of the machine in 'SERVICE MODE'. Set-up of the limits regarding the temperatures of the hydraulic fluid Manual start up and adjustment of the flour dusters Pag. 46/50 MANUAL FOR THE USE OF THE TOUCH SCREEN OPERATOR PANEL–...

  • Page 47: Area Reserved For Installers

    Volumetric Divider Calybra HD 4. 8 A re a r e se rv e d f or i ns t al l e rs From the "HOME" screen you will find the "RESERVED AREA" button from where you can parameterize the functions external to our production software.

  • Page 48: Trouble Shotting

    Volumetric Divider Calybra HD 5 TROUBLE SHOTTING PROBLEM POSSIBLE CAUSE REMEDY When a program is For some reason the control first selected, the system has not been started weight selection system installed on the weight chamber does not respond to commands for which the machine is not started.
  • Page 49 Volumetric Divider Calybra HD PROBLEM POSSIBLE CAUSE REMEDY Manual weight selection preferred. completely disconnect the connector from its socket as shown in the image below.  Mechanical problem After successive in the transmission program selections, of the servo-assisted system does movement;...
  • Page 50 Volumetric Divider Calybra HD POSSIBLE PROBLEM REMEDY CAUSE Switch off the machine from its main switch installed on the electrical box!  Remove casing weight chamber  Pull electrical connection connector to the Breakage of motor system of tactile automatic touch operator weight set up...

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