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Meyer 2000 Series Operating And Service Instructions

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2000 Series
ETJ OPERATING and
SERVICE INSTRUCTION
Serial No.
Purchase Date
Do not use the ETJ until the operator has read, and fully understands
the "OPERATING INSTRUCTIONS" section in this Manual.
July 1, 2004
512-22 W. Burr Oak Street • Centreville, Michigan 49032 U.S.A.
Phone: 269-467-6302 or 800-253-2076 • Fax: 269-467-6897 • Web site: www.meyerhydraulics.com

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  • Page 1 2000 Series ETJ OPERATING and SERVICE INSTRUCTION Serial No. Purchase Date Do not use the ETJ until the operator has read, and fully understands the “OPERATING INSTRUCTIONS” section in this Manual. July 1, 2004 512-22 W. Burr Oak Street • Centreville, Michigan 49032 U.S.A.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS OPERATING THE ETJ NOTE: Click on title Lifting & Lowering the ETJ to go to Support Arms Use Instructions instruction. Engine Support Head Use Instructions MAINTAINING THE ETJ Monthly Maintenance Schedule Bi-Annual Maintenance Schedule Hydraulic Oil Change Schedule SERVICING THE ETJ Symptoms &...

  • Page 3: Note

    Meyer Hydraulics Corp. ETJ 2000 Series Operating & Servicing Instructions OPERATING THE ETJ Lifting & Lowering Instructions 1. No longer necessary. 2. Connect your filtered and dry compressed air supply to the ETJ’ s Air Regulator (52). Protect your investment! As with any air tool, the ETJ’ s service life may be shortened by contaminates and moisture being introduced through an improperly filtered shop compressed air supply.

  • Page 4: Support Arms Use Instructions

    Meyer Hydraulics Corp. ETJ 2000 Series Operating & Servicing Instructions 4. For coarse adjustment of the ETJ height, step hard on the right (intake) side of the Foot Valve Control (61) for lifting, or on the left (exhaust) side for lowering. This activates both the Air Valve (47) and one of the Hydraulic Valves (71 or 72) at the same time.

  • Page 5: Engine Support Head Use Instructions

    Meyer Hydraulics Corp. ETJ 2000 Series Operating & Servicing Instructions Engine Support Head Use Instructions 1. If necessary, remove the Transmission Support Arms (112) from the Upper Lifting Head (93); and turn the Safety Tie-down Buckle (91) until it points straight down. Hook the “J” Hook of the Safety Tie-down Strap (90) into the the hole in the Upper Tilt Pivot Pin (91) from beneath;...

  • Page 6: Maintaining The Etj

    Meyer Hydraulics Corp. ETJ 2000 Series Operating & Servicing Instructions MAINTAINING THE ETJ Monthly Maintenance Schedule 1. Oil both sides of the Upper Tilt Pivot Pin (91) where it comes out of the Upper Lifting Head (93). Tilt the Upper Lifting Head towards the threaded rod that!s anchored to it; and oil the Pivot Pin where it pivots on the inside and outside of the.

  • Page 7: Bi-Annual Maintenance Schedule

    Meyer Hydraulics Corp. ETJ 2000 Series Operating & Servicing Instructions Bi-Annual Maintenance Schedule 1. Grease the axle and oil the upper ball bearing race on each one of the Swivel Casters (24). Some may find their ETJ rolls and casters better if they grease and oil the Swivel Casters more often.
  • Page 8 Meyer Hydraulics Corp. ETJ 2000 Series Operating & Servicing Instructions 5. Gently put the ETJ back upright and continue to fill the Frame Tank (1) until the oil level reaches the bottom of the filler hole. Never overfill! If too much oil is put into the Tank, oil will be exhausted with the air.

  • Page 9: Servicing The Etj

    • The oil level in the ETJ's Tank (1) may have become so low that air now enters the cylinder before the Pistons reach full extension;...or..some of the earlier 2000 Series ETJ's may also take air into the cylinder when the Pistons (3)(12) are raised at full speed through most of their stroke.
  • Page 10 Meyer Hydraulics Corp. ETJ 2000 Series Operating & Servicing Instructions The ETJ will raise the load with the large Lower Piston (3), but not the smaller Upper Piston (12)! • The most common cause is that the load is too heavy to be raised with the delivered air pressure into the Jack.
  • Page 11 Meyer Hydraulics Corp. ETJ 2000 Series Operating & Servicing Instructions • Disconnect the Air Tank Hose (44) from the 90 Degree Elbow Fitting (36/46) at the top of the Frame Tank (1). Thread your 1/4 inch n.p.t. air connector into the Elbow Fitting and connect your shop compressed air directly to the connector (it is recommended that your air pressure not exceed 60 psi for this test).

  • Page 12: Foot Valve Control Assembly

    Meyer Hydraulics Corp. ETJ 2000 Series Operating & Servicing Instructions Foot Valve Control Assembly 1. Turn the Foot Valve Control (61) upside down. 2. Push the Compression Spring (62) over the small end of the Release Locking Pin (63) and apply a liberal amount of motor oil over the entire Pin assembly.

  • Page 13: Hydraulic Valve Assembly

    Meyer Hydraulics Corp. ETJ 2000 Series Operating & Servicing Instructions Hydraulic Valve Assembly Keep the ETJ tilted backwards where the ETJ top touches the floor and the hydraulic valve ports point upwards...and the 1/4" pipe plug is tightened into the 90 Degree Elbow Fitting (36/46) at the top of the Frame Tank (1).
  • Page 14 Meyer Hydraulics Corp. ETJ 2000 Series Operating & Servicing Instructions 11. Check each one of the Valve Stem (71)(72) assemblies for proper length adjustment by placing a 3/8" or smaller rod into each one of the inspection holes in the Spring Compression Plate (67).

  • Page 15: Load Pistons Removal

    Meyer Hydraulics Corp. ETJ 2000 Series Operating & Servicing Instructions 18. Flip the toggle switch on the Air Valve (47) towards the center of the cover. Hold the Air Valve Kicker (80) straight up and down with one hand; and with the other hand gently put the Air...

  • Page 16: Load Pistons Installation

    Meyer Hydraulics Corp. ETJ 2000 Series Operating & Servicing Instructions 6. Remove the Air Bleeder Plug (16). Fold a shop rag three or four times and wrap it around the Lower Piston Cap (15). Wrap the chain of one of the vise-grip ratcheting chain wrenches over the rag and tighten the wrench.

  • Page 17: Lifting Head Assembly

    Meyer Hydraulics Corp. ETJ 2000 Series Operating & Servicing Instructions 7. Using a speed wrench with a 3/4 inch socket, first turn one of the Tank Top Retainer Bolts (10) one complete turn clockwise. Then turn the other Bolt two turns. Now turn the first Bolt two turns...

  • Page 18: Air Valve Cover Assembly Notes

    Meyer Hydraulics Corp. ETJ 2000 Series Operating & Servicing Instructions Air Valve Cover Assembly Notes 1. To remove the Air Valve Cover Assembly, first disconnect the Tank Air Hose (44) from the 90 Degree Elbow Fitting (36/46) at the top of the Frame Tank (1). Then unscrew the two Cover Anchor Bolts (55).

  • Page 19: Etj Under-The-Hoist Jack

    Meyer Hydraulics Corp. ETJ 2000 Series Operating & Servicing Instructions ETJ & ETJ-EH PARTS LIST ITEM NO. PART NO. DESCRIPTION QTY. ETJ Under-the-Hoist Jack ETJA-F FRAME TANK 6738 3.125" INTERNAL RING 9570 ETJA-RSL LOWER PISTON 5239 DASH 261 6.75" x 7." O-RING 5238 DASH 245 4.375"...
  • Page 20 Meyer Hydraulics Corp. ETJ 2000 Series Operating & Servicing Instructions ITEM NO. PART NO. DESCRIPTION QTY. 8940 3/8" NEOPRENE RUBBER 3/4" x 1 1/2" 8040 M.H.C. PRODUCT SERVICE LABEL 8049 ETJ SAFETY VALVE WARNING 5553 ETJ 2000 SERIES 10" AIR HOSE 5645 1/4"...

  • Page 21: Etj-Eh Engine Support Head

    Meyer Hydraulics Corp. ETJ 2000 Series Operating & Servicing Instructions ITEM NO. PART NO. DESCRIPTION QTY. --------- --------- --------- --------- 9210 TRANSMISSION TIE-DOWN STRAP ETJA-U UPPER TILT PIVOT PIN 6710 3100-75 3/4" SNAP RING ETJA-Q UPPER TILTING HEAD ASSY. ETJA-N...

  • Page 22: Etj Main Frame Assembly

    Meyer Hydraulics Corp. ETJ 2000 Series Operating & Servicing Instructions ETJ Main Frame Assembly Page 22 Return to Table of Content...

  • Page 23: Air Valve Cover Assembly

    Meyer Hydraulics Corp. ETJ 2000 Series Operating & Servicing Instructions ETJ Air Valve Cover Assembly Return to Table of Content Page 23...

  • Page 24: Foot Valve Control Assembly

    Meyer Hydraulics Corp. ETJ 2000 Series Operating & Servicing Instructions ETJ Foot Valve Control Assembly Return to Table of Content Page 24...

  • Page 25: Lifting Head Assembly

    Meyer Hydraulics Corp. ETJ 2000 Series Operating & Servicing Instructions ETJ Lifting Head Assembly Return to Table of Content Page 25...

  • Page 26: Support Arm Assembly Configurations

    Meyer Hydraulics Corp. ETJ 2000 Series Operating & Servicing Instructions Support Arm Assembly Configurations Return to Table of Content ETJ-EH Engine Support Head Assembly Return to Table of Content Page 26...

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