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Summary of Contents for Donovan QUICK-FLIP 4
- Page 1 TARP SYSTEMS, PARTS TARPS & P/N 1811475 Rev. A Electric System READ BEFORE INSTALLING 3353 GRAN PARK WAY • STUART, FL 34997 PHONE: 1-800-327-8287 • FAX: 1-772-287-0431 www.DONOVAN-TARPS.com...
- Page 2 In no event will we be liable for any damages of any kind to person, product or at 800-327-8287, and sent, freight paid by us, to Donovan, 3353 SE Gran Park property, including but not limited to indirect, incidental, special, consequential Way, Stuart, FL 34997.
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Page 3: Table Of Contents
• Replace damaged/bent parts. • Replace worn or broken springs. To prevent rust, paint all exposed metal, such as weld seams and/or • Replace/repair worn or damaged tarps. metal exposed by grinding or cutting, with corrosion-resistant paint. DONOVAN ® HELP LINE: 1-800-327-8287... -
Page 4: Hardware Identifi Cation
Tarp length: Measure tarp length with slight tension applied. Compare actual tarp length with length stated on sheet attached to tarp. If tarp length does not match length on sheet, do not proceed. Call your local dealer or call Shur-Co FL Customer Service at 1-800-327-8287. ® ® DONOVAN HELP LINE: 1-800-327-8287... -
Page 5: Clearance Requirements
MOUNTING PLATE 12" MINIMUM MOUNTING ANGLE TILT FRAME CAUTION To prevent damage to and ensure proper operation of Quick Flip™ IV system, center base assembly be- tween cab and hoist with at least 12" of clearance. DONOVAN ® HELP LINE: 1-800-327-8287... - Page 6 NOTE: Do not make electrical connections at battery until base assembly and mounting plate. hydraulic power unit has been fi lled with hydraulic oil. BASE ASSEMBLY ROUTE CABLE MOUNTING TO BATTERY BOX PLATE WELD LEGS TO MOUNTING PLATE ® DONOVAN HELP LINE: 1-800-327-8287...
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Page 7: Spring Pivot Installation - Single Axle
Use mounting plates and drill 5/8" holes and fasten with grade 5 or better 5/8" bolts, washers and nuts (not included) or weld components to structure existing on truck frame. 1/2 LENGTH DONOVAN ® HELP LINE: 1-800-327-8287... - Page 8 SPRING PIVOT SPRING CATCH SUPPORT TUBE STEP 3: Remove covers from spring assemblies. COVER SPRING SHAFT DRIVER SIDE 3/8" DRILL SPRING ASSEMBLY HOLES SPRING ASSEMBLY ® DONOVAN HELP LINE: 1-800-327-8287...
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Page 9: Spring Pivot Installation - Tandem Axle Hydraulic Gantry
Use mounting plates and drill 5/8" holes and fasten with grade 5 or better 5/8" bolts, washers and nuts (not included) or weld components to structure existing on truck frame. DONOVAN ® HELP LINE: 1-800-327-8287... - Page 10 SPRING PIVOT SUPPORT TUBE SPRING CATCH STEP 3: Remove covers from spring assemblies. SPRING SHAFT COVER DRIVER SIDE 3/8" DRILL SPRING ASSEMBLY HOLES SPRING ASSEMBLY ® DONOVAN HELP LINE: 1-800-327-8287...
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Page 11: Spring Pivot Installation - Trailers
Subtract measurement from overall width of 99-1/2" and divide remainder in half. Cut spring pivot tubes to this length. LENGTH OF PIVOT TUBE WIDTH AT PIVOT 99-1/2" PLATES 1/2 LENGTH LENGTH OF PIVOT TUBE DONOVAN ® HELP LINE: 1-800-327-8287... - Page 12 . Repeat on passenger side. SPRING CATCH GUSSET SPRING HOOK PIVOT TUBE REAR GROOVE INTERNAL SPRING FRAME ASSEMBLY PIVOT TUBE MOUNT PLATE SPRING LEG ORIENT FLANGES AS SHOWN ® DONOVAN HELP LINE: 1-800-327-8287...
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Page 13: Pivot Arm Installation - Single Axle
Slide spring pivot connector onto shaft so connector & Tarp Installation on page 13. is close to horizontal, then tighten screws. & ALIGN AS SHOWN SPRING ASSEMBLY TIGHTEN SCREWS PIVOT CONNECTOR RETURN ARM DONOVAN ® HELP LINE: 1-800-327-8287... -
Page 14: Pivot Arm Installation - Tandem/Multi-Axle Trucks
NOTES: If holes will not align well enough to insert bolts, run Tarp Tube Assembly & Tarp Installation 5/16" drill bit through holes. Place bolt heads on inside of COUPLER on page 13. arms to prevent bolts from catching on container. ® DONOVAN HELP LINE: 1-800-327-8287... -
Page 15: Pivot Arm Installation - Trailers
Slide spring pivot connector onto shaft so connector is close to horizontal. SPRING SHAFT NOTE: To continue installation, turn to Tarp Tube Assembly SPRING PIVOT & Tarp Installation on page 13. CONNECTOR DONOVAN ® HELP LINE: 1-800-327-8287... -
Page 16: Tarp Tube Assembly & Tarp Installation
STEP 3: Thread front of tarp with plastic rod into slot in center of REAR CROSS PIECE roller bar. Trim ends of rod to fi t tarp. 90° ELBOW 5/16" DRILL HOLES PLASTIC ROD ON FRONT OF TARP SLOT IN ROLLER BAR ® DONOVAN HELP LINE: 1-800-327-8287... -
Page 17: Pre-Load Springs
Use caution when pre-loading springs. Do Trailers - Start by turning three fl ats (1/2 turn) of pre-load and not let go of pipe wrench until spring pres- increase as needed. sure is relieved. DONOVAN ® HELP LINE: 1-800-327-8287... -
Page 18: 12-Volt Electric/Hydraulic Installation
Before reinstalling the enclosure front panel and hydraulic pump or pump will be damaged. cover, test operation of tower, tarp motor and work lights with both the toggle switches and with the wireless remote. See pg 16. for operating instructions. ® DONOVAN HELP LINE: 1-800-327-8287... - Page 19 When fi nished operating system, press OFF button to shut down wireless unit. To operate system utilizing toggle switches on control box, push toggles in direction shown for each function. UNCOVER COVER DOWN DONOVAN ® HELP LINE: 1-800-327-8287...
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Page 20: Pivot Arm Rest Installation
Clamp pivot arm rests in place. STEP 5: Fasten bumper assemblies to pivot arm rests with screws , washers and nuts PIVOT RUBBER BUMPER PIVOT ARM REST BUMPER ASSEMBLY HOUSING PIVOT ARM REST ASSEMBLY BRACKET MOTOR ® DONOVAN HELP LINE: 1-800-327-8287... - Page 21 FLAT WASHER NOTE: Tie-down straps are not provided. Use caution when using tie-downs. Always wear eye protection, and keep face RETURN ARM clear of straps/tie-downs. CAUTION Always wear eye protection and keep face clear of tie-downs/straps. DONOVAN ® HELP LINE: 1-800-327-8287...
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Page 22: Replacement Parts
11. 1801024 Cap Screw - 1/2" x 4" 12. 1800477 Modular Housing Defl ector 13. 1802015 Roller Bar 14. 1800942 Bolt - 5/16" x 2 1/2" 15. 1800980 Shaft Extension - 3/4" x 4" 16. 1800990 Lock Nut - 5/16" ® DONOVAN HELP LINE: 1-800-327-8287... - Page 23 Hydraulic Fitting - #4 JICM x 3/8" NPTM - 90 EL 10. 1801017 Hydraulic Fitting - #4 JICM x 1/4" NPTM - Str 11. 1801018 Pres Flow Comp Hyd - 1-3/4" 12. 1801016 Hydraulic Fitting - 3/8" NPTM - 90 EL DONOVAN ® HELP LINE: 1-800-327-8287...
- Page 24 Hex Nut - 5/16" 35. 1811460 Switch Bracket 36. 1702108 Cable Clamp 37. 1811452 Enclosure Front Panel 38. 1811451 Enclosure Top Panel 39. 1809472 Self-Tapping Screw - 10-24 x 1-1/2" 40. 1704869 Hex Nut - 8-32 ® DONOVAN HELP LINE: 1-800-327-8287...
- Page 25 Q-Disc Terminal - 18-Ga. x 1/4" - Female 51. 1800158 Ring Terminal - 4-Ga. x 3/8" 52. 1800302 Ring Terminal - 4-Ga. x 1/4" 53. 1800658 Ring Terminal - 6-Ga. x 1/4" 54. 1811476 Circuit Breaker - 175 Amp DONOVAN ® HELP LINE: 1-800-327-8287...
- Page 26 1. 1808673 Frame Mount Plate - 3" Square Tube 2. 1808646 Frame Mount Gusset 3. 1808678 End Cap - 2 1/2" Square Tube 4. 1808679 Spring Pivot Mount Tube 5. 1808793 Spring Pivot Support Elbow 6. 1808672 Spring Pivot Support Tube ® DONOVAN HELP LINE: 1-800-327-8287...
- Page 27 14. 1800356 Carriage Bolt - 1/2" x 1 1/2" 15. 1808646 Frame Mount Gusset 16. 1808645 Frame Mount Plate - 4 1/2" 17. 1800280 Spring - 22 Coil Passenger 18. 1800279 Spring - 22 Coil Driver DONOVAN ® HELP LINE: 1-800-327-8287...
- Page 28 2. 1800597 90° Cast Elbow 3. 1800421 Aluminum Return Arm - Straight 4. 1801636 Spring Pivot Connector 5. 1800270 Pan Hd. Screw - 5/16" x 2 1/4" 6. 1800989 Flat Washer - 5/16" 7. 1800990 Lock Nut - 5/16" ® DONOVAN HELP LINE: 1-800-327-8287...
- Page 29 4. 1800547 Arm Coupler 5. 1800545 Lower Arm 6. 1801636 Spring Pivot Connector 7. 1800270 Pan Hd. Cap Screw - 5/16" x 2 1/4" 8. 1800989 Flat Washer - 5/16" 9. 1800990 Lock Nut - 5/16" DONOVAN ® HELP LINE: 1-800-327-8287...
- Page 30 Item Part # Description 1801012 Rubber Bumper - 4" - Drilled 1800140 Bumper Hold-Down Bar 1801324 Pivot Arm Rest 1800972 Cap Screw - 5/16" x 1 1/2" 1800989 Flat Washer - 5/16" 1800990 Lock Nut - 5/16" ® DONOVAN HELP LINE: 1-800-327-8287...
- Page 31 Notes P/N 1811475 Rev. A DONOVAN ® HELP LINE: 1-800-327-8287...
- Page 32 3353 GRAN PARK WAY • STUART, FL 34997 PHONE: 1-800-327-8287 • FAX: 1-772-287-0431 www.DONOVAN-TARPS.com...
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