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Related Manuals for Donovan Quick-Flip III 1808912
Summary of Contents for Donovan Quick-Flip III 1808912
- Page 1 P/N 1808922 Rev. C Quick-Flip III™ Electric Conversion #1808912...
- Page 2 Shur-Co , LLC Terms & Conditions P/N 1808922 Rev. C ® If a product returned is found, in our judgement, to be defective in material or workmanship, our obligation under this warranty is limited to the repair or SHIPPING. Orders are shipped F.O.B. replacement of the product, which will be made by us.
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Page 3: Table Of Contents
Quick-Flip™ III Electric Conversion P/N 1808922 Rev. C MESSAGE TO OWNERS Thank you for buying this tarping system from Shur-Co . We appreci- ® TABLE OF CONTENTS ate your confidence in our products. Please read and thoroughly un- derstand this manual before installing and/or operating this system. Hardware Identification ............... -
Page 4: Hardware Identification
P/N 1808922 Rev. C Hardware Identification 1800699 Lock Nut - 1/4" 1800802 Sheet Metal Screw - #10 x 1" 1800431 Hex Nut - 5/16" 1800783 Cap Screw - 1/4" x 1 1/2" 1808681 Nylon Lock Nut - 5/16" - Thin 1800998 Cap Screw - 5/16"... -
Page 5: Remove Spring-Loaded Housing From Base Assembly
Remove Spring-Loaded Housing from Base Assembly P/N 1808922 Rev. C STEP 1: Fully retract existing tarp into housing. STEP 2: Insert 3/4" drive breaker bar or ratchet into square drive on driver side of housing. Slightly load tension onto roller bar. Carefully release pawl on ratchet plate on inside of housing. -
Page 6: Install New Housing
Install New Housing P/N 1808922 Rev. C Item Part # Description 1808662 Housing Assembly 1801622 Base Assembly - Hydraulic 1808652 Base Assembly - Fixed 1704878 Durabuilt™ Motor w/Cover 1801024 Cap Screw - 1/2" x 4" R. 1800995 Lock Nut - 1/2" 1800996 Flat Washer - 1/2"... - Page 7 Spring Pivot Installation - Tandem Axle Hydraulic Housing Assembly P/N 1808922 Rev. C Item Part # Description 1. 1808664 Bridge Mount Spring Assembly - Passenger Side 2. 1808665 Bridge Mount Spring Assembly - Driver Side 3. 1808673 Frame Mount Plate - 3" Sq. Tube 4.
- Page 8 Spring Pivot Installation - Tandem Axle Hydraulic Housing Assembly - continued P/N 1808922 Rev. C STEP 2B: Fabricate supports to be equal in width, with an overall STEP 4: Compare springs to springs illustrated below to find width of 107 1/2". Secure supports to truck frame. driver side assembly.
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Page 9: Pivot Arm Installation - Tandem/Multi Axle Trucks
Pivot Arm Installation - Tandem/Multi-Axle Trucks P/N 1808922 Rev. C Item Part # Description 1. 1800548 Upper Aluminum Arm 2. 1800547 Arm Coupler 3. 1800545 Lower Aluminum Arm 4. 1801636 Spring Pivot Connector F. 1800561 Pan Hd. Screw - 5/16" x 2 1/4" V. -
Page 10: Tarp Tube Assembly & Tarp Installation
Tarp Tube Assembly & Tarp Installation P/N 1808922 Rev. C Item Part # Description 1800300 Rear Crosspiece - 109" 1800597 90° Cast Elbow 1800561 Cap Screw - 3/8" x 2 1/4" 1800990 Nylon Lock Nut - 3/8" 1800989 Flat Washer - 3/8" 1801025 Cap Screw - 7/16"... -
Page 11: Pre-Load Springs
Pre-Load Springs P/N 1808922 Rev. C STEP 1: With return arms resting on ground, slide pivot connector off spring shaft. spring shaft return arm pivot connector STEP 2: To pre-load spring, turn spring shaft (counter-clock- STEP 3: Pre-load spring one flat (1/6 turn) at a time on hex shaft wise for driver side and clockwise for passenger side) until desired pre-load is reached. -
Page 12: Electric Installation
Electric Installation P/N 1808922 Rev. C Item Part # Description 1. 1800418 Solenoid 2. 1800429 Solenoid Cover 3. 1801726 Toggle Switch 4. 1801265 Toggle Switch Plate 5. 1800430 Ring Terminal - 8 Ga. x 1/4" 6. 1801486 Ring Terminal - 8 Ga. x 3/8" 7. - Page 13 Electric Installation - continued P/N 1808922 Rev. C WIRING DIAGRAM toggle STEP 7: Locate toggle switch where switch can easily be ac- switch cessed by system operator. Weld toggle switch plate in place. direct drive motor toggle switch plate solenoid STEP 8: Fasten toggle switch to plate with...
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Page 14: Pivot Arm Rest Installation
Pivot Arm Rest Installation P/N 1808922 Rev. C Item Part # Description 1801012 Rubber Bumper 1800140 Bumper Hold-Down Bar 1801324 Pivot Arm Rest C. 1800998 Cap Screw - 5/16" x 1" R. 1800995 Lock Nut - 5/16" 1800989 Flat Washer - 5/16" STEP 1: Wind tarp open until arms are completely forward, STEP 3: Remove rubber bumpers and weld or bolt pivot arm stopping just before arms reach housing assembly. -
Page 15: Replacement Parts
P/N 1808922 Rev. C Replacement Parts HOUSING ASSEMBLIES Item Part # Description 1808662 Modular Housing Assembly 1. 1800491 Modular Housing Weldment 2. 1801950 Bearing Flange - Reversed 3. 1800699 Lock Nut - 1/4" 4. 1704878 Durabuilt™ Motor w/Cover 5. 1800460 Self-Tapping Screw - 5/16" x 1 1/4" 6. - Page 16 Replacement Parts P/N 1808922 Rev. C SPRING PIVOTS - TANDEM AXLES Item Part # Description 1. 1800944 Flat Washer - 3/8" 2. 1804883 Cap Screw - 3/8" x 1 3/4" 3. 1808663 Spring Pivot Mount 4. 1808664 Spring Assembly Bridge Mount - Passenger Side 5.
- Page 17 P/N 1808922 Rev. C Replacement Parts PIVOT ARMS - MULTI/TANDEM AXLES Item Part # Description 1. 1800300 Rear Crosspiece 2. 1800597 90° Cast Elbow 3. 1800548 Upper Arm 4. 1800547 Arm Coupler 5. 1800545 Lower Arm 6. 1801636 Spring Pivot Connector 7.
- Page 18 Replacement Parts P/N 1808922 Rev. C ELECTRIC COMPONENTS Item Part # Description 1. 1800418 Solenoid 2. 1800429 Solenoid Cover 3. 1801726 Toggle Switch 4. 1801265 Toggle Switch Plate 5. 1800783 Cap Screw - 1/4" x 1 1/2" 6. 1800784 Flat Washer - 1/4" USS 7.
- Page 19 P/N 1808922 Rev. C Notes...
- Page 20 - Quick-Flip III™ - Turbo Tarp ™ - Sidewinder™ - Sidewinder™ 350 - 2000 Series - HyTower™ SL - 5000 Series - Hammer™ - HyTower™ DL - Double-Flip™ - Bullet™ - Donovan Belt & Ratchet (DBR) - Flash™ - Long Arm™...
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