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Donovan Hammer II Owner's Manual

Arm system for belly dumps, end dumps, dump bodies & pups
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P/N 1809533 Rev. B
Arm System for
Belly Dumps, End Dumps,
Dump Bodies & Pups

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Summary of Contents for Donovan Hammer II

  • Page 1 P/N 1809533 Rev. B Arm System for Belly Dumps, End Dumps, Dump Bodies & Pups...
  • Page 2 RETURN POLICY. All sales fi nal. See WARRANTY above for return details. dise Authorization number (RMA#), obtained by by calling Customer Service at 800-327-8287, and sent, freight paid by us, to Donovan, 3353 SE Gran Park OTHER. All prices, product listings, sizes, weights and manufacturing details Way, Stuart, FL 34997.

  • Page 3: Table Of Contents

    Hammer™ II P/N 1809533 Rev. B TABLE OF CONTENTS MESSAGE TO OWNERS Thank you for buying this tarping system from Shur-Co . We appreci- ® Hardware Identification ............... 1 ate your confidence in our products. Please read and thoroughly un- Front Drive Installation ..............2-5 derstand this manual before installing and/or operating this system.

  • Page 4: Hardware Identification

    Hardware Identification P/N 1809533 Rev. B 1800802 Screw - #10 x 1" (GL Kit) 1800610 Tee Nut - 1/4" x 7/16" 1800977 Shim - 1-1/4" x .047 1800609 Shoulder Bolt - 1/4" x 1-1/4" 1800990 Lock Nut - 5/16” 1800993 Lock Nut - 3/8" 1703237 Cap Screw - 5/16"...

  • Page 5: Front Drive Installation

    Front Drive - Through Cab Protector P/N 1809533 Rev. B Item Part # Description 1802061 Durabuilt™ Motor - 12V 1809330 Tarp Spool Axle - 3 Way Attachment - 98" 1800980 Shaft Extension - 3/4" x 4" 1800089 Collar Shaft - 3/4" 1120376 Sprocket - Driver Side 1800042 Bearing C.
  • Page 6 Front Drive - Through Cab Protector - continued P/N 1809533 Rev. B STEP 8B: Manual system. Loosely assemble bearing to cab protector using bolts , washers and nuts STEP 5: Insert stub shaft into end of tarp axle with drilled hole Insert stub shaft through bearing hole on passenger and fasten with screw , washers...
  • Page 7 Front Drive - Side Plates P/N 1809533 Rev. B Item Part # Description 1809563 Bearing Plate - Universal 1809564 Bearing Plate Assembly 1809330 Tarp Spool Axle - 98" 1800980 Shaft Extension - 3/4" x 4" 1800089 Collar Shaft - 3/4" 1800758 Shaft Sprocket Assembly C.
  • Page 8 Front Drive - Side Plates - continued P/N 1809533 Rev. B STEP 5: Remove tarp axle, cut squarely at mark and deburr STEP 7A: Electric system. Slide bearing assembly over stub cut end. Drill 5/16" hole 5/8" from cut end of axle, shaft and fasten to tarp axle bracket with screws aligning hole as shown.

  • Page 9: Pivot Point Location

    Locate Pivot Point P/N 1809533 Rev. B front rear STEP 1: Locate points A and B. Point A is center of tarp axle. Point B is desired resting point for tarp tube. Refer to diagram for locations of points A and B. STEP 2: Locate and mark pivot point on bottom rail at equal distance between points A and B.

  • Page 10: External Pivot Mount Installation

    5-Spring External Pivot Installation P/N 1809533 Rev. B Item Part # Description 1809609 Spring Pivot Weldment - 5 Spring 1800763 Flat Coil Torsion Spring 1809583 Pivot Spring Weldment 1800356 Carriage Bolt - 1/2" x 1-1/2" N. 1800995 Lock Nut - 1/2" R.

  • Page 11: Arm Installation

    Arm Installation P/N 1809533 Rev. B Item Part # Description 1809407 Lower Arm 1809408 Upper Arm - Straight 1809553 Upper Arm - 30° Bend - Driver Side 1809554 Upper Arm - 30° Bend - Pass. Side 1809567 Cap Screw - 3/8" x 2-1/4" M.

  • Page 12: Tarp Tube Assembly & Tarp Installation

    Tarp Tube Assembly & Tarp Installation P/N 1809533 Rev. B Item Part # Description 1809408 Upper Arm 1809553 Upper Arm - 30° - Driver Side 1809554 Upper Arm - 30° - Passenger Side 1809409 Rear Crosspiece 1808819 Rubber Bumper Assembly - 6" 1800609 Shoulder Bolt - 1/4"...
  • Page 13 Tarp Tube Assembly & Tarp Installation - continued P/N 1809533 Rev. B STEP 6: Position tarp arms at top rear of box. Square up tarp STEP 5: Lay front edge of tarp across tarp axle and center tube with box by adjusting distance where tarp tube tarp with box (cab guard may be off center).

  • Page 14: Rotary Switch Kit Wiring

    Rotary Switch Kit Wiring P/N 1809533 Rev. B Item Part # Description 1800516 Rotary Switch Bracket 1110551 Heavy-Duty Rotary Switch 1800536 Circuit Breaker - 40 Amp 1800028 Wire - 8 Ga. - 60' NOTE: Cut wires to length and strip only enough wire insulation to install ring ter- minals.

  • Page 15: Manual Crank Installation

    Manual Crank Installation P/N 1809533 Rev. B Item Part # Description 1800178 Control Box 1800186 Lower Chain Guard 1800185 Upper Chain Guard 1800404 Chain Guard Bracket 1800802 Screw - #10 x 1" (GL Kit) D. 1700400 Self-Tapping Screw - 3/8" x 1" 1800998 Bolt - 5/16"...
  • Page 16 Manual Crank Installation - continued P/N 1809533 Rev. B STEP 9: Attach chain guard brackets near top of upper chain NOTE: Entire chain guard assembly can be welded together guard. Mark and drill 5/16" holes through upper chain and to truck body. If bolting is preferred, continue with guard for mounting.

  • Page 17: Replacement Parts

    Replacement Parts P/N 1809533 Rev. B FRONT DRIVES - THROUGH CAB Item Part # Description 1802061 Durabuilt™ Motor - 12V 1809330 Tarp Spool Axle - 3 Way Attachment - 98" 1800980 Shaft Extension - 3/4" x 4" 1800089 Collar Shaft - 3/4" 1120376 Sprocket - Driver Side 1800042 Bearing 1703237 Cap Screw - 5/16"...
  • Page 18 Replacement Parts P/N 1809533 Rev. B 5-SPRING EXTERNAL PIVOTS Item Part # Description 1809609 Spring Pivot Weldment - 5 Spring 1800763 Flat Coil Torsion Spring 1809583 Pivot Spring Weldment 1800356 Carriage Bolt - 1/2" x 1-1/2" 1800995 Lock Nut - 1/2" 1800996 Flat Washer - 1/2"...
  • Page 19 Replacement Parts P/N 1809533 Rev. B CONTROL BOX & CHAIN GUARDS Item Part # Description 1800178 Control Box 1800186 Lower Chain Guard 1800185 Upper Chain Guard 1800404 Chain Guard Bracket 1800802 Screw - #10 x 1" 1700400 Self-Tapping Screw - 3/8" x 1" 1800998 Bolt - 5/16"...
  • Page 20 - Quick-Flip III™ - Sidewinder™ - Econo-Pull™ - Sidewinder™ 350 - Turbo Tarp ™ - HyTower™ SL - 2000 Series - HyTower™ DL - 5000 Series - Double-Flip™ - Hammer™ II - Donovan Belt & Ratchet (DBR) - Bullet™ - Flash™...

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