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TE Connectivity 2430768-1 Assembly Instructions Manual page 2

Sde-sa commercial hand tool

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1. INTRODUCTION
SDE Crimp Commercial Hand Tool Assembly 2430768-1 for the DYNAMIC CONNECTOR D4000 Series
CONTACT is the tool and die set shown in Figure 1. The tool consists of the SDE Crimp Frame Assembly
2362810-1 (instruction sheet 408-35143) and the die assembly listed in Figure 1. This tool is used to crimp the
terminal part numbers listed in Table 1.
Crimp tooling
SDE-SA
Die assembly
tool
only
2430768-1
2430768-2
NOTE
Dimensions in this instruction sheet are in millimeters with [inches in brackets]. Figures are for reference only and are not
drawn to scale.
Read these instructions thoroughly before crimping connectors.
2. DESCRIPTION
The tool frame features two jaws, a handle, and a ratchet adjustment wheel. The die set consists of a crimper
(upper die) and an anvil (lower die). The tool frame holds a die assembly with two crimping chambers (see
Figure 1). Die-retaining spring pins and screws are used to secure the dies in the tool frame.
The tool features a ratchet and an adjustment wheel with a range of settings. The ratchet ensures that the tool
has completed the cycle and does not release until the handles have been fully closed. The adjustment wheel
controls the amount of handle pressure exerted on the dies during the crimping procedure.
CAUTION
The dies bottom before the ratchet releases. This feature ensures maximum tensile performance of the crimp. Do not re-
adjust the ratchet unless you have verified that the crimp height is incorrect (see section 8, ADJUSTING THE RATCHET).
Rev A
Table 1: Crimping specifications
Terminal P/N
Wire size
2
mm
[AWG]
4 [12]
1747498-2
1747500-2
1-1747500-2
2.5 [14]
Cable
Wire insulation mm [in.]
Number of
Diameter
conductors
2.9 - 4.2
1
[.114 - .165]
408-35323
Strip length
4.9 - 5.4
[.193 - .213]
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2430768-2