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Summary of Contents for Ammann ASC Series
- Page 1 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com Workshop manual ASC 70 / ASC 90 / ASC 110 / ASC 150 / ASC 200 / ASC 250 Cummins Tier II © 7 / 2004...
- Page 2 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com Verdichtung AG, CH-4900 Langenthal 0041 (0)62 916 63 56 FAX: 0041 (0)62 916 64 03...
- Page 3 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com C O N T E N T S INTRODUCTION ..........................4 SAFETY PRECAUTIONS ........................5 REPAIR SAFETY INSTRUCTIONS ....................38 ENVIRONMENTAL MEASURES AND HEALTH PRECAUTIONS ............42 1 - A SUMMARY OF APPLICATIONS ..................... 45 2 - DESCRIPTION OF THE MACHINE ..................... 46 3 - REMOVING THE ENGINE ......................
- Page 4 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com INTRODUCTION INTRODUCTION Vibration roller ASC 70/250 series is suitable for compaction of all kinds of ground and for large- and mid-scale groundwork in highway construction (construction of motorways, railways, airports), in hydro-engineering (construction of dams), in building construction (industrial areas, ports), and the like. The roller should be used under conditions defined in the Czech Standard (CSN) IEC 721-2-1 (038900): WT, WDr, MWDr, i.
- Page 5 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com SAFETY PRECAUTIONS GENERALITIES competent Authorities. If necessary, require that the service is interrupted or said installations are moved Read the Operation and Maintenance Instruction Ma- prior to starting the work. nual carefully before starting, operating, maintaining, You must know the working capacity of the machine. fuelling or servicing the machine.
- Page 6 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com SAFETY PRECAUTIONS Obey all hand signals, safety indications and signs. ground and paving type of the ramps you are to work on. When backing, always look to where the machine is to Beware of fog, smoke or dust that obscure visibility. be moved.
- Page 7 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com SAFETY PRECAUTIONS Working on slopes is dangerous. Grade the working - Decrease work speed. Reaction time could be too slow area if possible. Reduce work cycle time if it is not and distance evaluation wrong. possible to grade the working area. - Warn all ground personnel to keep clear of the machine We recommend to work on slopes after checking machi- at all times.
- Page 8 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com SAFETY PRECAUTIONS Securely block and lock the machine every time you Should it be necessary to move the attachment for leave it unattended. Return keys to the safe place maintenance purposes, do not raise or lower the at- previously agreed upon.
- Page 9 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com SAFETY PRECAUTIONS Lift and handle heavy components using hoisting devi- Before starting the machine or its attachment, check, ces of appropriate capacity. Ensure the parts are sup- adjust and lock the operator’s seat. Also ensure that ported by appropriate straps and hooks. nobody is within the machine or attachment operating Use lifting eyes provided to this aim.
- Page 10 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com SAFETY PRECAUTIONS local or national safety regulations. Metal cables pro- Tow the machine following the instructions contained in duce steel splinters. Always wear certified protection the Operation and Maintenance Instruction Manual. clothes such as safety gloves and glasses while han- dling them.
- Page 11 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com SAFETY PRECAUTIONS Disconnect batteries before working on the electrical Spare tyres must be inflated only as far it is necessary system or carrying out any other type of work. to keep the rim components assembled; remember that when not installed on the disc, a tyre inflated to maximum pressure can explode.
- Page 12 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com SAFETY PRECAUTIONS RIRECOGNISE SAFETY INFORMATION This is your SAFETY SYMBOL ALERT When you see this symbol on your machine or in this Manual, be alert of the potential for personal injury. Follow recommended precautions and safe operating practises. UNDERSTAND SIGNAL WORDS These words are always accompanied by the safety DANGER...
- Page 13 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com SAFETY PRECAUTIONS FOLLOW SAFETY INSTRUCTION Carefully read and follow all safety signs on the machine and all safety messages in this manual. Safety signs should be installed maintained and replaced when necessary. If a safety sign or this manual is damaged or missing, order a replacement from your dealer in the same way you order other replacement parts (be sure to state machine model and serial number when ordering).
- Page 14 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com SAFETY PRECAUTIONS WEAR PROTECTIVE CLOTHING , jewelry, or other items that Avoid wearing loose clothing can catch on control levers or other parts of the machine. Operating equipment safety requires the full attention of one operator. Do not wear radio or music headphones while operating machine.
- Page 15 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com SAFETY PRECAUTIONS INSPECT THE MACHINE Inspect the machine carefully every day or work-shift by an attentive visual inspection of machine outside prior to starting it to prevent damages and personal injuries. In the walk-around inspection, be sure to cover all points detailed in the Chapter “MAINTENANCE”, paragraph “EXTERNAL VISUAL INSPECTION”.
- Page 16 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com SAFETY PRECAUTIONS OPERATE ONLY FROM OPERATOR’S SEAT Avoid possible injury or machine damage. Do not start the engine by shorting across started terminals. NEVER start the engine while standing on ground. Start the engine only from operator’s seat. KEEP RIDERS OFF MACHINE Only allow the operator on the machine.
- Page 17 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com SAFETY PRECAUTIONS AVOID INJURY FROM BACK-OVER AND SWING ACCIDENTS To avoid back-over and swing accidents: Always look around before you back up and swing the machine. Be sure that everyone is in the clear. Keep travel alarm in working condition (if equipped). Always be alert for bystanders moving into the work area.
- Page 18 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com SAFETY PRECAUTIONS WORK WITH CAUTION Accidental severing of underground cables or gas lines may cause an explosion and/or fire, possibly resulting in serious injury or death. Before digging, check the location of cables, gas lines, and water lines. Keep the minimum distance required by law from cables, gas lines, and water lines.
- Page 19 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com SAFETY PRECAUTIONS INVESTIGATE JOB SITE BEFORE HAND Clear all persons from area of operation and machine movement. Make sure worksite footing has sufficient strength to firmly support the machine. When working close to an excavation, operate the machine with che chassis frame positioned perpendicular to the cliff face, so that the machine can more easily evacuate if the cliff face collapses.
- Page 20 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com SAFETY PRECAUTIONS AVOID TIPPING When operating on a slope, keep blade low to ground and close to machine. To avoid tipping: Be extra careful before operating on a grade. Prepare machine operating area flat by grading. Keep the blade low to the ground and close to the machine.
- Page 21 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com SAFETY PRECAUTIONS PROTECTION OF CAB In case of operation under conditions where land slides with falling rocks or any conditions where there is a potential falling of objects of different nature that could endanger the operator, it is necessary to install a FOPS (Falling Object Protective Structure) to protect the cab.
- Page 22 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com SAFETY PRECAUTIONS PARK MACHINE SAFELY Before working on the machine: Park machine on a level surface. Lower bucket to the ground. Move turret swing lever to lock position. Run engine at slow idle speed without load for 3 minutes. Turn key switch to OFF to stop engine.
- Page 23 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com SAFETY PRECAUTIONS KEEP PERSONNEL CLEAR FROM WORKING AREA A person may be hit severely by the swinging front attachment or counterweight and/or may be crushed against an other object, resulting in serious injury or death. Keep all persons clear from the area of operation and machine movement.
- Page 24 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com SAFETY PRECAUTIONS Operate the safety lever but do not operate any other control except travel control when driving up or down the ramp. The top end of the ramp where it meets the flatbed is a sudden bump. Take care when traveling over it.
- Page 25 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com SAFETY PRECAUTIONS PRACTICE SAFE MAINTENANCE Understand service procedures before doing work. Keep work area clean and dry. Never lubricate or service the machine while it is moving. Keep hands, feet and clothing from power-driven parts. Before performing the machine maintenance: Park on a flat surface.
- Page 26 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com SAFETY PRECAUTIONS CLEAN TRASH FROM MACHINE Keep engine compartment, radiator, batteries, hydraulic lines, fuel tank, and operator’s station clean. Temperature in engine compartment may go up immediately after engine is stopped. BE ON GUARD FOR FIRES DURING THIS PERIOD. Open access door (s) to cool the engine faster, and clean engine compartment.
- Page 27 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com SAFETY PRECAUTIONS SUPPORT MACHINE PROPERLY Never attempt to work on the machine without securing the machine first. Always lower the attachment or tool to the ground before working on the machine. If you must work on a lifted machine or attachment, securely support the machine or attachment.
- Page 28 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com SAFETY PRECAUTIONS STARTING THE ENGINE WITH BOOSTER BATTERIES Battery gas may explode causing serious damages and injuries. If the engine ids to be started using booster batteries, ensure to comply with all procedures detailed in the chapter “OPERATING INSTRUCTIONS”. The operator should be sitting in the driver’s seat to keep the machine under control when the engine starts.
- Page 29 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com SAFETY PRECAUTIONS PROTECT AGAINST FLYING DEBRIS Guard against injury from flying pieces of metal or debris; wear goggles or safety glasses. Keep bystanders away from the working area before striking any object, to avoid personal injury. STAY CLEAR OF MOVING PARTS Entanglements in moving parts can cause serious injury.
- Page 30 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com SAFETY PRECAUTIONS PREVENT BURNS After operation, the engine coolant is hot and is under pressure. Hot water or steam are contained in the engine, radiator and heater lines. Skin contact with escaping hot water or steam can cause severe burns.
- Page 31 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com SAFETY PRECAUTIONS AVOID HEATING NEAR PRESSURIZED FLUID LINES Flammable spray can be generated by applying heat near pressurized fluid lines, resulting in severe burns to yourself and bystanders. Do not heat by welding, soldering, or using a torch near pressurized fluid lined or other flammable materials.
- Page 32 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com SAFETY PRECAUTIONS PREVENT FIRES 1. Check for oil leaks: Fuel, hydraulic oil and lubricant leaks can lead to fires that may result in serious injury. Check for missing or loose clamps, kinked hoses, lines or hoses that rub against each other, damaged oil-cooler, and loose oil-cooper flange bolts, for oil leaks.
- Page 33 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com SAFETY PRECAUTIONS 4. Check key-start switch: If a fire breaks out, failure to stop the engine will escalate the fire, hampering fire fighting. Always check key/start switch function before operating the machine every day: Start the engine and run it at slow idle. Turn the key/start switch to the OFF position to confirm that the engine stops.
- Page 34 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com SAFETY PRECAUTIONS DISPOSE OF WASTE PROPERLY Improperly disposing of waste can threaten the environment and ecology. Potentially harmful waste on includes such items as oil, fuel, coolant, brake fluid, filters, and batteries. Use leakproof containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them.
- Page 35 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com SAFETY PRECAUTIONS HANDLE FLUIDS - AVOID FIRES Handle fuel with care; it is highly flammable. Do not refuel the machine while smoking or near open flame or sparks. Always stop engine before refueling machine. Fill fuel tank outdoors. Store flammable fluids away from fire hazards.
- Page 36 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com SAFETY PRECAUTIONS DISPOSE OF FLUIDS PROPERLY Improperly disposing of fluids can harm the environment and ecology. Before draining any fluids, find out the proper way to dispose of waste from your local environmental agency. Use proper containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them.
- Page 37 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com SAFETY PRECAUTIONS USE TOOLS PROPERLY Use tools appropriate to the work. Makeshift tools, parts, and precedures cam create safety hazard. Usare soltanto attrezzi appropriati per allentare elementi filettati e di fissaggio. Use power tolls onlyto losen threaded tools and fasteners.
- Page 38 THE FOLLOWING SAFETY INSTRUCTIONS MUST BE OBSERVED BY ALL REPAIRING THE MACHINE! • Repairs may be carried out by skilled, trained and experienced personnel only and/or by Ammann SERVICE. • When performing repairs, always use our shop manual. Special instructions for the assembly work are given in individual chapters of the manual.
- Page 39 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com REPAIR SAFETY INSTRUCTIONS • When working (adjusting) on the running engine, avoid touching hot and rotating parts.. During work on the running engine, another person must be present that can easily access the emergency switch and must be in contact at all times with the person performing the adjustment, to be able to switch off the engine immediately when necessary.
- Page 40 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com REPAIR SAFETY INSTRUCTIONS SAFETY INSTRUCTION FOR WORK ON THE FUEL SYSTEM Mixtures of petrol and diesel (winter fuel) are as inflammable as petrol. Do not refuel in closed areas. Wipe off overflowed fuel. Do not smoke when working on the fuel system and do not use naked light! There is a danger of fire! SAFETY INSTRUCTION FOR WORK ON ELECTRICAL WIRING •...
- Page 41 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com 3 - REMOVING THE ENGINE Attach hooks of fixture no. 3. Set hood aside using fixture no. 3.
- Page 42 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com 3 - REMOVING THE ENGINE Loosen pouring throat, drain coolant. Disconnect hoses 27, 28 and rubber elbow 35. Remove hoses 83, 84 to the hydraulic oil radiator, plug up outlets.
- Page 43 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com 21 - HYDRAULIC ASC 110/150...
- Page 44 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com 21 - HYDRAULIC HYDRAULIC CIRCUIT CONNECTIONS IN ASC 110 Legend: AND ASC 150 - 4 VALVES ASC 1 - Pump of travel *2 - Pump of vibration **2 - Pump of vibration The connections of hydraulic circuit are identical in both *3 - Hydromotor of the drum drive machine types.
- Page 45 MANUALEQUIPOSPESADOS.COM manualequipospesados@gmail.com...
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Questions and answers
Почему грунтовый каток Амман 150 плохо ездит назад по песку
The Ammann ASC Series soil compactor may have difficulty moving backward on sand due to decreased adhesion on rough terrain. The ASC lock (CASe) / AtC lock (AMMANN) system helps improve traction in such conditions, including when the machine is running to the trailer or needs to free itself, which implies backward movement on sand can be challenging without this assistance.
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