Page 1 Operating manual ASC 110 Cummins Book ID: 4-P06282CU...
Page 3 ASC 110 Single drum roller Cummins Tier 3 Operating manual Edition 09/2011 From Serial No. 2823081 Translation of Original Operating Manual...
Page 5 Místo a datum vydání / Place and date of issue / Ort und Datum der Ausgabe:...
Page 7 Congratulations on your purchase of an AMMANN road roller. This modern compaction device is characterised by simple operation and maintenance and is the product of many years of AMMANN experience in the field of road roller engineering. In order to avoid faults due to improper operation and maintenance we request that you read this operating manual with great care and keep it for later reference.
Page 8 All dimensions and weights are approximate and, therefore, not binding. Ammann Czech Republic a.s. reserves the right to perform modifications without obligation to inform the machine user. If you identify any differences between the machine operated by you and the information contained in this publication, contact your local dealer.
Page 9 The notice warns of the necessity of environmental protection. ! NOTICE ! As used in this operating manual, the terms „right“, „left“, „front“ and „rear“ indicate the sides of the machine moving forward. FRONT LEFT RIGHT REAR 282N100Ten ASC 110...
Page 10: Table Of Contents
Content Content ................................4 SPECIFICATION MANUAL ........................9 1.1. Basic Data ..............................10 1.2. Dimension Chart ...........................12 1.3. Technical Data ............................14 ASC 110...
Page 11 Machine operation at low temperatures...............................93 2.9.4. Operating the Machine at high temperatures and humidity ........................94 2.9.5. Operating the Machine at high altitudes ..............................95 2.9.6. Work of the machine in the dusty environment............................95 2.9.7. Driving with vibrations on compacted and hard materials........................95 ASC 110...
Page 12 3.6.13. Air filter sensor check ......................................125 3.6.14. Machine lubrication ......................................126 3.6.15. Checking oil in the vibrator ..................................... 129 3.6.16. Check of oil level in the travel gearboxes ..............................131 3.6.17. Inspect the pad foot segments ..................................134 ASC 110...
Page 13 3.7. Defects ..............................171 3.8. Annexes ...............................172 Wiring diagram ............................................. 172 Wiring diagram ASC 110 ACE ......................................179 Hydraulic system diagram - INTER - Wheel differential lock ..........................180 Hydraulic system diagram - Interaxle differential lock ATC ..........................182 ASC 110...
Page 14 ASC 110...
Page 15: Specification Manual
SPECIFICATION MANUAL 1. SPECIFICATION MANUAL ASC 110 (Cummins Tier 3) ASC 110...
Page 16: Basic Data
........................ Production year ASC 110 D roller with a smooth drum is suitable for the com- paction of all kinds of soils. It is possible to be used for the compaction of clay soils up to a layer thickness (after compac- ........................
Page 17 The machine that complies with the requirements as to health protection and safety is identified with a name plate with CE 3487 marking. AMMANN CZECH REPUBLIC a.s. 549 01 NOVÉ MĚSTO NAD METUJÍ, Náchodská 145 CZECH REPUBLIC 1 - Name – always mentioned only in the English version...
Page 18: Dimension Chart
1.2. Dimension Chart Dimension Chart of the Machine ASC 110 (with cab and rOPS frame and blade) 282050 (in) 2878 1500 3070 2400 5780 2130 2258 ASC 110 D (113,3) (59,1) (17,3) (16,5) (120,9) (94,5) (227,6) (1,0) (83,9) (88,9) 2878...
Page 19 SPECIFICATION MANUAL Dimension Chart of the Machine ASC 110 (with cab and rOPS frame and blade) 282051 (in) 2878 1500 3070 2400 5780 2130 2258 ASC 110 D (113,3) (59,1) (17,3) (16,5) (120,9) (94,5) (227,6) (1,0) (83,9) (88,9) 2878 1440...
Page 20: Technical Data
1.3. Technical Data ASC 110 Cummins Tier 3 HDPD HTPD Weight Operating weight of kg (lb) 11490 (25330) 12730 (28060) 12730 (28060) 12100 (26680) 13330 (29390) 13330 (29390) CECE with cab, ROPS Operating weight of kg (lb) 11260 (24820) 13500 (29760) 13500 (29760) 11870 (26170) 13100 (28880) 13100 (28880)
Page 21 SPECIFICATION MANUAL ASC 110 Cummins Tier 3 HDPD HTPD Driving characteristics Number of speeds Maximum transport km/h (MPH) 12,8 (6,9) 9,2 (5,7) 8,2 (5,1) 12,8 (6,9) 9,6 (5,96) 8,6 (5,34) speed Working speed 1 km/h (MPH) 2,5 (1,55) 2,5 (1,55)
Page 22 1.3. Technical Data ASC 110 Cummins Tier 3 HDPD HTPD Engine Manufacturer Cummins Cummins Cummins Cummins Cummins Cummins Type QSB4.5-C160 QSB4.5-C160 QSB4.5-C160 QSB4.5-C160 QSB4.5-C160 QSB4.5-C160 Power according to kW (HP) 119 (160) 119 (160) 119 (160) 119 (160) 119 (160)
Page 23 SPECIFICATION MANUAL ASC 110 Cummins Tier 3 HDPD HTPD Fluid capacities Fuel l (gal US) 410 (108,3) 410 (108,3) 410 (108,3) 410 (108,3) 410 (108,3) 410 (108,3) Engine (oil filling) l (gal US) 11,0 (2,9) 11,0 (2,9) 11,0 (2,9) 11,0 (2,9...
Page 24 Engine air pre-filter (Syclone) Panel with testing points under the platform Padlock staple above the fuel tank cover ACE Ammann Compaction Expert with the ADS data storage and evaluation system ACE printer ADS software ACI Ammann compaction meter - without memory...
Page 25 SPECIFICATION MANUAL Notes ASC 110...
Page 26 Notes ASC 110...
Page 27: Operation Manual
OPErATION MANUAL 2. OPErATION MANUAL ASC 110 (Cummins Tier 3) ASC 110...
Page 28 ASC 110...
Page 29: Major Safety Precautions
He must make Machine driver evidently familiar with the Code of Practice. ASC 110...
Page 30: Ensurance Of Safety Measures By The Owner
He must ensure that dangerous substances (such as fuel, oils, coolant, break fluid, etc. must be removed from places of leakage according to their nature to prevent from their adverse impact to the environment, safety of operation and health of people. ASC 110...
Page 31: Reguirements On Driver's Qualification
(machinist licence, etc.). • Machine driver must undergo training and examination con- cerning work safety regulations at least 1x every 2 years. ASC 110...
Page 32: Driver's Liabilities
Following the alarm an operator may start the Machine only when all the workers have left the danger area. At close (blind) workplaces it will be possible to start the operation only after a time necessary to leave danger area has elap- sed. ASC 110...
Page 33: Banned Operations
To operate the Machine under lowered visibility or at night, unless Machine’s working area and workplace are illumina- ted sufficiently. • To leave driver’s cockpit of the Machine when the Machine is running. • Boarding or or getting off while on the run, jumping off the Machine. ASC 110...
Page 34: Safety Inscriptions And Signs Used On The Machine
2.1. Major Safety Precautions 2.1.5. Safety inscriptions and signs used on the Machine А 282053 ASC 110...
Page 35 (Sym- bol located from within on LH door) 2939 2584bz Read Operation Manual Read Operation Manual before starting the Machine. (Symbol located on LH side of the actuator panel) 2702bz ASC 110...
Page 36 (Symbol located on LH side under the cab on frame) 3155 Suspension scheme For lifting the machine, use slings with a sufficient capac- ity, see the Machine loading section. Before suspending, secure the machine joint. (Symbol located on the left door) 2640bz ASC 110...
Page 37 Plate located on the right side of the frame under the cab (for the noise level, see the Noise and vibration emissions section) 3204bz Electric instruments Cover electric instruments when washing Machine. (Sym- bol located on LH side of cooler) 2225bz ASC 110...
Page 38 5 t. (Symbols located along both sides of the frames). 3048bz Machine repair Do NOT start the engine! Hang the sign onto steering 2775 wheel. The sign is supplied together with machine acces- sories and should be kept in documentation locker. 2775bz ASC 110...
Page 39: Hand Signals
- bent and back. Sig. 3 SIgNALS FOr DrIVINg Drive away with the Machine One arm stretched upward - bent with open palm, long motion of antebrachium in the direction of the movement required, second arm akimbo. Sig. 4 ASC 110...
Page 40 - short oscillating motions of antebrachium away from the body, and back. Sig. 6 Driving on the right Left arm sideways raised, right arm akimbo. Sig. 7 Driving on the left Right arm sideways raised, left arm akimbo. Sig. 8 ASC 110...
Page 41 Sig. 9 Engine start Circular motion of antebrachium of right hand, with tight fist. Sig. 10 Engine cut off Oscillating motion of right hand sideways raised in front of the body, to the sides. Sig. 11 ASC 110...
Page 42: Ecological And Hygienic Principles
Get prompt medical attention upon accidental ingestion of these pro- ducts. • When operating the Machine in cases of no cab mounted, or cab windows opened, always use ear muffs of proper type and version. ASC 110...
Page 43: Machine Preservation And Storage
Directions for Use along with ecological principles. Carry out dewaxing and washing of the Machine at places equipped with collec- tion sumps to catch rinsing water and dewaxing agents. ASC 110...
Page 44: Dewaxing And Inspection Of A Supplied Machine
Directions for Use along with ecological principles. Carry out dewaxing and washing of the Machine at places equipped with collec- tion sumps to catch rinsing water and dewaxing agents. ASC 110...
Page 45: Machine Disposal Following Its Life Cycle End
Specialized companies with relevant authorization to deal with these operations, • Machine Manufacturer or Manufacturer-appointed accredi- ted contracting service organization. Manufacturer bears no responsibility for any damage caused to Users’ health or for any damage to environment due to non-adherence to the aforementioned warning. ASC 110...
Page 46 ASC 110...
Page 47: Machine Description
21 - Air filter 9 - ROPS protection frame 22 - Plough blade 10 - Hydraulic tank 23 - Padfoot segments 11 - Cab 24 - Hydraulic oil pressure filter 12 - Bonnet 25 - Air Conditioner 13 - Engine ASC 110...
Page 48: Actuators And Dashboard Instruments
8 - Stowage box for first aid kit, operation logbook, etc. 9 - Back mirrors - able to fold for transport position by 90° to- wards cab Note Rollers fitted with air conditioner have Air Conditioner Opera- tion Manual apart. 396003 ASC 110...
Page 49 29 - Front wiper incl. screen washer 30 - Rear washer incl. screen washer * Place for the installation of a fire extinguisher holder. 396004 ! ATTENTION ! The manufacturer recommends that the machine be equipped with a fire extinguisher. ASC 110...
Page 50 The precise code of the error is transferred through the in- terface to the control system /see the technical documen- tation/. • The inserting of paper is described in the section Mainte- nance as needed, Printer paper replacement. ASC 110...
Page 51 396005 tion. Lumbar bolster Adjust your seat and fasten your seat belt before driving off! 396006 Document compartment A document compartment is located on the rear side of the seat back. 2428 396006A ASC 110...
Page 52 2.6. Actuators and dashboard instruments J1939 °C F1 - 20A F2 - 10A F3 - 7,5A F4 - 1A F5 - 5A F6 - 15A F7 - 20A IDLE F8 - 1A IDLE 277003 ASC 110...
Page 53 While in “I” position the dashboard instruments are °F connected. Position “II” is used to start the Machine. J1939 °C Note Ignition key is common for cab door, service door underneath cab, and for tool kit. 396008 ASC 110...
Page 54 Brake off in arrow direction before starting the engine. Use only in case of emergency during a failure when the roller is unable to stop through resetting the travel actuator. Vibration switch 7 Vibration is able to be switched ON while driving. ASC 110...
Page 55 Engine speed selector 8 3004 It is used to adjust the combustion engine speed from max to min. IDLE IDLE 396010 Power View Display 9 Multifunctional instrument to display parameters of the engine function and fuel level. 396011A ASC 110...
Page 56 Socket 11 3003 Connection to ECM (Electronic Actuator Module) - actuator units of the engine and diagnosing of defects or parameter ad- justments Note ECM is designed to process data about engine function, and to actuator its operation. ASC 110...
Page 57 Loud horn 2246 Incrementing of engine idling IDLE Idle rmp can be adjusted from 800÷1000 min AMN40 Engine idling IDLE 3006 It must be switched ON when starting the engine. Flashing beacon - connect to the socket. 396086A ASC 110...
Page 58 Transport speed controller must be switched OFF when drum slip limitation is enabled. At the same time the vibration is interlocked. Inter-axle differential ATC - Ammann Traction Control - OPTION 596116 When turned on, it is activated in both speed modes (working and transporting).
Page 59 ! CAUTION ! The fan will provide for air circulation inside cab only. 277004 Change-over switch for direction indicator lights 2489 Compaction meter switch AMN39 Note Compaction Meter Operation Manual has been supplied sepa- rately. ASC 110...
Page 60 Machine during cross travel of Roller on the slope, and vibration will stop simultaneously – lateral slip haz- ard. ! CAUTION ! Vibration is unable to switch ON until Machine re- turns to its safe bank. ASC 110...
Page 61 Engine can be started once defect is repaired and oil in hydraulic tank filled up to its set limit! Air filter fouled 594423 It signals filter elements are fouled. Promptly replace the filter element! recharging indicator lamp 2587 Goes off when started. ASC 110...
Page 62 Electrohydraulic unit (aggregate) for bonnet lifting/lowering and Driver’s control stand. 396054 Engine fuses Fuses (F10) - 125 A engine glowing Fuse (F11) - 30 A engine electronics Fuse (F12) car radio ! CAUTION ! replace fuses only with fuses of identical value!!! 396108A ASC 110...
Page 63 Cut OFF master switch only af- 30 sec ter 30 sec. following ignition key removed from switch box. Time limits must be observed 3351 for ECM engine data to be stored. When washing the Machine ALWAYS cut OFF master switch! ASC 110...
Page 64: Power View Control
Engine Operation Manual supplied with the machine. NAVIgATION BASIS ADJUST BACKLIGHT Menus have pages with other items. Use CURSOR (ARROWS) to ADJUST CONTRAST select some of the items highlighted. UTILITIES Operate pushbuttons with light touch. 396030 ASC 110...
Page 65 Four-parameter display will show. Press MENU button to display main menu. Note 28°C 0 RPM COOL TEMP ENG RPM Four-parameter display is basic setting from the machine manu- facturer; turn ON ignition box key to display it. ENG HRS FUEL LEVEL 396322 ASC 110...
Page 66 Use cursor in main menu to move to next item, i.e. LANGUAGES – to select language. GO TO 1 - UP DISPLAY LANGUAGES STORED CODES ENGINE CONF SETUP 1 - UP DISPLAY SETUP 4 - UP DISPLAY SELECT UNITS 396015 ASC 110...
Page 67 ENGLISH ESPAÑOL FRANÇAIS DEUTSCH 396016 Another time, use cursor to select language. ENGLISH ESPAÑOL FRANÇAIS DEUTSCH 396047 Press ENTER to confirm. ENGLISH ESPAÑOL FRANÇAIS DEUTSCH 396048 Press MENU to return to the menu. ENGLISH ESPAÑOL FRANÇAIS DEUTSCH 396022 ASC 110...
Page 68 Continue with ENTER to display stored failures. 1 of x SPN110FMI10 HIGH COOLANT TEMP HIDE MORE 396019 When the word MORE occurs use cursor to move to other stored failures. 1 of x SPN110FMI10 HIGH COOLANT TEMP HIDE MORE 396020 ASC 110...
Page 69 In main menu, with cursor to SELECT UNITS - selection of meas- urement unit for parameters displayed. GO TO 1 - UP DISPLAY LANGUAGES STORED CODES ENGINE CONF SETUP 1 - UP DISPLAY SETUP 4 - UP DISPLAY SELECT UNITS 396023 ASC 110...
Page 70 Press MENU 3 to return to main menu. 396025 In main menu, move cursor to ADJUST BACKLIGHT - to adjust intensity of display backlight. ADJUST BACKLIGHT ADJUST CONTRAST UTILITIES 396026 Press ENTER to open the item ADJUST BACKLIGHT ADJUST CONTRAST UTILITIES 396027 ASC 110...
Page 71 Press MENU to return to main menu ADJUST BACKLIGHT 396029 In main menu, move cursor to ADJUST CONTRAST - to adjust contrast. ADJUST BACKLIGHT ADJUST CONTRAST UTILITIES 396030 Press ENTER to open the item ADJUST BACKLIGHT ADJUST CONTRAST UTILITIES 396031 ASC 110...
Page 72 NOT operate the machine unless the de- fect has been repaired! 396034 WARNING Engine failure registered from engine ECU (Electronic Actuator Unit) will be displayed via error code for a failure and description on the display. SPN110FMI10 HIGH COOLANT TEMP HIDE 396035 ASC 110...
Page 73 FUEL LEVEL code are indicated on instrument board display, contact the regional representative of Cummins en- gines, unless the failure is possible to repair. Contact data are given in the Engine Operation Manual sup- plied with the machine. 396313B ASC 110...
Page 74 Press ENTER to acknowledge and hide the display. SHUTDOWN 1 of x SPN110FMI10 HIGH COOLANT TEMP MORE HIDE 396042 Return to display 1 of parameter display with “SHUT DOWN“ warning icon in RH corner. 1100 2200 2000 RPM COOL TEMP ENG RPM ENG RPM 396043 ASC 110...
Page 75 ! CAUTION ! When failure outline and failure code are indicated on instrument board display, contact the regional 396313C representative of Cummins engines, whose contact data are given in the Engine Operation Manual sup- plied with the machine. ASC 110...
Page 76 Display is not readable, either very dim or The LCD contrast may have been over or under adjusted. Press and hold very dark the MENU key for approximately 5 seconds. This will reset the LCD contrast setting to factory default. ASC 110...
Page 77: Machine Control And Use
F4 - 1A F5 - 5A F6 - 15A It is recommended not to alter rPM of F7 - 20A IDLE 850 min set by Manufacturer since F8 - 1A IDLE roller’s parameters have been adjusted to this rPM. 277009 ASC 110...
Page 78 Do not let en- gine run idle longer than 10 minutes, en- gine may get damaged. Starting will be interlocked if: roller is not braked. Actuator 2 not in neutral. STOP button pressed. Driver not sitting on the seat. ASC 110...
Page 79 Machine - short-circuit possible. Do NOT bend over the battery - hazard of acid burn! Eliminate presence of flammable sources (open fire, burning cigarettes, etc.). Do NOT check presence of voltage in wires with the use of sparking via Machine frame! ASC 110...
Page 80: Travel And Reversing
You may switch ON/OFF transport speed controller 3 while driving. Unless there is enough tractive force while climbing uphill - please switch OFF the controller and select gear ”3“ via selector 4. Before driving downhill, please turn OFF the transport speed controller! 396066 ASC 110...
Page 81 60 °C (140 °F) temperature. Do NOT turn OFF the controller at high speed - sudden deceleration (retarda- tion) will occur followed by an impact within hydraulic system. Turn OFF the controller at low speed or with standing Machine! ASC 110...
Page 82 ! CAUTION ! Indicator lamp will light up and acoustic signal will be heard with rollers equipped with rOPS2D and driving across a slope with gradient over 12. Vibration will cut off if roller bank increases to 15°. 396306 ASC 110...
Page 83: Emergency Stop Of The Machine
6 according to arrow direction. Brake via parking brake switch 5. 396057 • Switch key 1 to “0“ position and then start. °F J1939 Do NOT apply emergency brake during °C normal operation just to shut off the engine. 396071 ASC 110...
Page 84: How To Stop The Machine And Its Engine
If you wish to stand up from the seat, leave the en- gine and let the engine run, please switch ON the parking brake. Do NOT stop hot engine instantly but let it idle for 3 minutes for turbocharger to cool down. ASC 110...
Page 85: Machine Parking
Keeping of the time limit is necessary for saving the data of the ECM motor. Shut down the Machine on flat and paved surface. Confirm there is no potential of natural hazard (landslide, potential flooding due to any deluges, etc.) at the location. ASC 110...
Page 86: Cab And Bonnet Raising And Lowering
Open door 1, remove pump lever 2. Levers for lifting - drop- ping 3. 396083 • Do pumping on hand hydrogenerator to lift - drop the cab or bonnet. 396084 • Before lifting, please unlock the cab. 396088 ASC 110...
Page 87 To lift manually you must plug in the slide 1 on distributor A, secure with safety pin 2. Before dropping, please unlock the safety pin. 396089 • To drop you must plug in the slide 1 on the second side of distributor A, secure with safety pin 2. 396090 ASC 110...
Page 88 To drop you must plug in the slide 1 on the second side of distributor B and secure with safety pin 2. Note Remember to unlock the safety pin before dropping. Once dropped, please bolt the Driver’s control stand (cab)! 396092 ASC 110...
Page 89: Blade
Position I blade going down Position II blade ascending Position III blade is in floating positions 396073 • Drop the blade to the ground via shifting the actuator to “III” position (floating position) 369074 or via the pedal. 396075 ASC 110...
Page 90 “I”. 396078 • Read the size of sinking from mutual position of fixed and mobile indicators 1, 2. Shifting by one gap (from one diago- nal to the second one) the blade will shift by 50 mm. 396079 ASC 110...
Page 91 Do not operate the blade if it is locked. If attached to one securing tie rod, there is hazard of blade damaged. ASC 110...
Page 92: Filling Tyres With Water
The tyre is sufficiently filled (at 75%) when the solution starts flowing out through the ope- ning. • Unscrew the filler neck, screw the valve insert back on, and inflate the tyre to a pressure of 160 kPa (23,2 PSI). 396345 ASC 110...
Page 93 Protect your eyes with glasses (face shield) and your hands with rubber gloves! Add anhydrous calcium chloride CaCl water, never vice versa! Wash away spilled solution with clean water. Solution may never come into contact with metal parts and wiring. ASC 110...
Page 94: How To Transport The Machine
1. The 277017 drums must be secured using scotch blocks 2. The maximum permitted force for fastening the machine to a vehicle using rear slings is 5 t. ASC 110...
Page 95: Machine Loading
Use corresponding, undamaged riggings of sufficient loading capacity. To sling, please use only the lifting lugs on the Machine designed for that purpose. Only a trained slinger may carry out the slinging. ASC 110...
Page 96: Special Conditions Of The Machine Use
(e.g. tankers, com- pressors, dwelling cells, etc.). 396106 How to brake off: • Disconnect hose 1 in the quick-coupling 2. 396108B • Loosen hose 3 in the clamp, and connect with quick- coupling 2. 396109 ASC 110...
Page 97 • Disconnect hose 3 at the quick-coupling 2. • Connect hose 1 back with pressure filter quick-coupler 2. • Attach hose 3 in clamp. • Put hand hydrogenerator lever into the holder underneath the Driver’s control stand. ASC 110...
Page 98 Driver on hauled roller must steer the roller in hauling direction. Unless the engine works, measures have to be taken to avoid any damage to the steering, drive and brake that are not effective. ASC 110...
Page 99: Machine Operation During Running-In
HV 46 viscosity class. At temperatures below -13 °C (9 °F) with oil of HV 32 class. It is impossible to start the Machine below -23 °C (-9 °C) with no preheating of filling media. ASC 110...
Page 100: Operating The Machine At High Temperatures And Humidity
70 °C (158 °F). In the environment where hydraulic oil temperature stays con- stantly round 90 °C (194 °F) we recommend to exchange hy- draulic oil for oil denser by one class, with HV 100 cinematic viscosity. 396112 ASC 110...
Page 101: Operating The Machine At High Altitudes
Driver’s health. Note When driving the Machine with vibrations on a different base material than stated in “Specification Manual”, the emission fig- ures for vibration acceleration will be different - “Noise and vi- bration emissions”. ASC 110...
Page 102 Notes ASC 110...
Page 103 OPErATION MANUAL Notes ASC 110...
Page 104 ASC 110...
Page 105: Maintenance Manual
MAINTENANCE MANUAL 3. MAINTENANCE MANUAL ASC 110 (Cummins Tier 3) ASC 110...
Page 106 ASC 110...
Page 107: Safety And Other Measures For Machine Maintenance
• with the operation media heated – beware of burns – use recommended media, only. Upon completion of the adjustment or maintenance, please examine the func- tion of all safeguard equipment! ASC 110...
Page 108: Ecological And Hygienic Principles
• When working with the Machine in cases where the Machine has platform fitted, cabin windows are left opened, always use ear protectors of adequate type and version. ASC 110...
Page 109: Specification Of Fluids
When using oil according to API Cg-4/ SH, the exchange interval should be cut to one half, i.e. 250 hours or 3 months. ASC 110...
Page 110: Fuel
3 months. Further, it is necessary to drain off the fuel tank, clean it, and either fill it with diesel fuel or minimise the occurrence of moisture and limit the microbiological growth inside the tank. Consult the measures with the fuel supplier. ASC 110...
Page 111: Coolant
When changing over from mineral oil to synthetic or when mixing oils of different brands, always consult the procedure with the oil manufacturer or dealer! ASC 110...
Page 112: Gearbox Oil
(Mobilplex EP-1, Retinax A, Alvania, Grease No 3 etc.) must be used to grease the machine. ISO 6743/9 CCEB 2 DIN 51 502 KP2K-30 replace water with antifreeze at temper- atures below 0 °C (32 °F). ASC 110...
Page 113: Fills
2,75 (0,72) door temperature 2260 Air or liquid see Operating Instructions chapter Tires 2.7.8. ACE drum cooling liquid Mixture according to chapter 3.2.7. 53 (14) 2152 Vibrator cooling mixture according to chapter Vibrator cooling mixture 60 (15,85) 3.2.8. 2152 ASC 110...
Page 114: Lubrication And Maintenance Chart
3.6.22. Checking tightening bolts of wheel After 1,000 hours of operation (after 1 year) 3.6.23. How to check tightening pulley and belt of the engine 3.6.24. Oil exchange in the travel gearboxes * 3.6.25. Checking the damping system ASC 110...
Page 115 Cleaning the air cleaner of cabin ventilation 3.6.36. Cleaning the machine 3.6.37. Adjusting scrapers 3.6.38. Vibrator cooling mixture 3.6.39. Check of the screw connection tightening 3.6.40. Printer paper replacement * First after 100 hours ** First after 5000 hours ASC 110...
Page 116: Lubrication Chart
Lubrication Chart LUBRICATION PLAN CONTROL LUBRICATE EXCHANGE 2000 1000 1000 2000 SAE 15W/40 API CI-4 Engine oil: ISO VG 68 ISO 6743/HV Hydraulic oil:: Grease: ISO 6743/9 CCEB 2 SAE 80W/90; SAE 80W/140 API GL-5 Transmission oil: 282054en ASC 110...
Page 117 Engine oil: ISO VG 68 ISO 6743/HV Hydraulic oil: ISO 6743/9 CCEB 2 Grease: SAE 80W/90; SAE 80W/140 API GL-5 Transmission oil: Transmission oil: SAE 75W/90 API GL-5 1 Applicable to the rollers with the ACE system ACE24en ASC 110...
Page 118: Individual Operations Of Maintenance
Following the first 100 hours of operation of the new Machine (following a major overhaul) carry out as per: 3.6.24. Oil exchange in the travel gearboxes Following the first 5000 hours of operation of the new Machine (following a major overhaul) carry out as per: 3.6.26. Checking, adjusting the valve clearance ASC 110...
Page 119: After 20 Hours Of Operation (Daily)
3.2.1. • Check the engine for leakage, repair possible causes. • Check the engine for damaged and missing parts and for changes in appearance. Do not use the engine unless the oil level in the engine is correct. ASC 110...
Page 120: Engine Cooling Liquid Level Check
Do not refill cold cooling liquid into hot engine. Engine castings might get damaged. In case of larger losses, find the location of cooling system leaks and repair the cause. ASC 110...
Page 121: Hydraulic Tank Oil Level Check
The engine can only be started after refilling oil. 3.6.4. Crankcase breather tube • Check crankcase bleeding pipe to avoid its contamination with deposits. ASC 110...
Page 122: Check Of The Fan And Engine Belt Condition
Check visually the belt for its deterioration. • Traverse (across the belt width) cracks are acceptable. Lon- gitudinal (direction of belt length) cracks that intersect with traverse cracks are not acceptable. Replace the belt if it is frayed or has pieces of material missing. ASC 110...
Page 123: Checking The Vacuum Valve Of The Air Cleaner
• Check and clean up the pre-filter tray 1 when any contami- nation deposited reaches the mark, first unscrew the nut 2 and remove lid 3. NOTE: Pre-filter is optional and is mounted based on separate order only. ASC 110...
Page 124: Checking Warning And Control Devices
F6 - 15A If rOPS2D indicator lamp continues to F7 - 20A IDLE F8 - 1A IDLE flicker, carry out troubleshooting. 277022 • Start the engine, press TOTAL STOP - engine stalling must occur, pilot lamps go ON. 277023 ASC 110...
Page 125: After 100 Hours Of Operation (Weekly)
3.6.8. Checking the tyre pressure ! NOTE ! rotate tyres so that valves are at top positions. • Check the pressure in cold tyres, by air pressure meter. • Keep the tyre pressure at 160 kPa (23.2 PSI). ASC 110...
Page 126: After 250 Hours Of Operation (3 Months)
Check again tightness between the bonnet 2 and the air cleaner 3. • Replace damaged sealing 1 with a new one. Do not operate the machine if the sealing between the bonnet and the air cleaner is damaged or not tight. ASC 110...
Page 127: Check Of The Fan And Engine Belt Condition
Check visually the belt, for intersecting crakcks. Traverse (across the belt width) cracks are acceptable. Longitudinal (direction of belt length) cracks that intersect with traverse cracks are not acceptable. Replace the belt if it is frayed or has pieces of materiál missing. ASC 110...
Page 128: Check Of Coolers
• Check whether the oil cooler gills and the engine radiator gills are not clogged. In case of clogged gills clean them for instance by blowing the radiators through with pressure air (steam or warm water). ASC 110...
Page 129: Battery Check
Check the level using a glass tube. • Should the machine not be used during winter period - for couple of weeks, dismantle the batteries and store them away from frosts. Check batteries and charge level before and during storage. ASC 110...
Page 130 Disconnect the battery to avoid short- circuit when repairing it or manipulating with wires and electric equipment in the circuit of electric system. Disconnect the minus pole wire first when disconnecting the battery. Connect the plus pole wire first when connecting the battery. ASC 110...
Page 131: Air Filter Sensor Check
F3 - 7,5A F4 - 1A F5 - 5A F6 - 15A F7 - 20A IDLE F8 - 1A IDLE 277028 • Unless it lights, check the following: vacuum switch, bulb inside indicator lamp, contact, feeder cable. 396224B ASC 110...
Page 132: Machine Lubrication
Successively mount the grease nipple of pressure lubricator and continue greasing until the old grease starts to drain out. • Return the grease nipple caps. Steering upper bearing, lower bearing bearing 4x 282145 Steering hydraulic cylinders front pins 2x rear pins 2x ASC 110...
Page 133 MAINTENANCE MANUAL Hydraulic cylinders of bonnet lifting upper pins 2x lower pins 2x Hydraulic cylinder of driver’s post lifting lower pins 2x Door hinges pins pins 6 x 396239 ASC 110...
Page 134 3.6. Individual Operations of Maintenance Bonnet hinges pins pins 2 x 396230 Front pins of cabin attachment pins 2 x Use only recommended lubricating greases, see chapter 3.2.6. ASC 110...
Page 135: Checking Oil In The Vibrator
Note Plug 2 for the drum cooling liquid. ACE10 • When oil needs to be replenished, move the Roller a bit so the hole 1 gets to its highest position. ACE11 ASC 110...
Page 136 Then return the roller to the original position and check the level again. Remount the plug 1. ACE10 ! NOTE ! Check oil when it is cooled down. refill the identical type of oil. Avoid leakage of oil to the soil. ASC 110...
Page 137: Check Of Oil Level In The Travel Gearboxes
Refill oil through the filling plug 2, if necessary. • Clean the plugs and mount again. • Check tightness of the gearboxes. ! NOTE ! The plugs are located on the static part of the gear- box - they do not rotate during driving. 282179 ASC 110...
Page 138 Make up the oil via the filler plug, if needed 2. Clean the plugs and reinstall. Confirm the gearbox tightness. ACE09 ! NOTE ! Check oil when it is cooled down. refill the identical type of oil. Avoid leakage of oil to the soil. ASC 110...
Page 139 Fill up oil through the oil filler after dismounting the cap so that oil flows out through the inspection hole. ACE22 ! NOTE ! Check oil when it is cooled down. refill the identical type of oil. Avoid leakage of oil to the soil. ASC 110...
Page 140: Inspect The Pad Foot Segments
• Before inspection is made, clean the segment surface, and mainly round bolted connections. Check overall condition of the segments (any fissures, deformations) and whether M20 8G bolts are tightened with 390 Nm (287,6 lb ft) torque. ASC353 ASC 110...
Page 141: After 500 Hours Of Operation (After 6 Months)
20 l (21 qt). • Dismantle the drain plug 1 and let oil drain. • Mount the plug back. • Clean the area around the oil filter head. Dismantle the filter 1. Clean the contact area of the filter sealing. ASC 110...
Page 142 Take a new filter and fill it with clean engine oil. 396248 • Wipe the sealing with oil. 396247 • Tighten 3/4 to 1 turn after gasket makes contact with the filter head. Do not tighten the filter too tight, the thread and sealing might get damaged. 396250 ASC 110...
Page 143 Use recommended filters - see Spare parts catalogue. Use recommended oil - see chapter 3.2.1. Collect drained oil; do not let it soak into the ground. Used oil and filters are environmen- tally dangerous waste - have them liquidated. ASC 110...
Page 144: Fuel Filter Replacement
3.6.19. Fuel filter replacement Fuel filter • Clean and remove fuel filter. • Clean contact surface for the filter. 396249 • Apply oil over the sealing ring at the new filter. 396247 • Fill the filter with pure fuel. 396248 ASC 110...
Page 145 Chapter named ”Clearing the water separator“. Use original filters required. No smoking at work! Do NOT tighten the filters with force. retain any fuel flowing out. Store used filters inside separate con- tainer, and hand over for their disposal. ASC 110...
Page 146: Engine Cooling Liquid Check
Replace damaged parts. Use only original spare parts. 3.6.22. Checking tightening bolts of wheel • Check tightening bolts of wheel using a torque wrench. • Tightening torque is 165 Nm (122 lb ft). ASC 110...
Page 147: After 1,000 Hours Of Operation (After 1 Year)
10 mm (3/8 in) and remove the belt. • With the belt removed, check to confirm the stop of the ten- sioner arm comes into contact with the bump stop of the bush. Unless so, replace the tensioner. ASC 110...
Page 148 Maximal deflection allowed is 3 mm (0.12 in). Inspect the tensioner pulley along with the arm to make sure there are no fissures over there. • Check axial clearance of fan pulley. This clearance may not exceed 0,15 mm (0.006 in). • Reinstal the belt back. ASC 110...
Page 149: Oil Exchange In The Travel Gearboxes
Mount the plugs, replace damaged plug sealings. Drum gearbox - right side • Place the roller onto a flat, firm surface. • Unscrew cover. • Clean the area around plugs. • Put appropriate vessel under the drain plug 3. ASC 110...
Page 150 Exchange oil when it is warm, preferably after the machine stops. Let drained oil cool down to less than 50 °C (122 °F). Perform the first oil exchange after reaching 100 operation hours. refill the identical type of oil. Avoid leakage of oil to the soil. ASC 110...
Page 151: Checking The Damping System
Check the condition of metal-rubber mountings and bond- ing of metal with rubber. Drum damping system - left side; 277025 Drum damping system - left side - ACE; ACE270 Drum damping system - right side; 277026 Drum damping system - right side - ACE; ACE271 ASC 110...
Page 152 Individual Operations of Maintenance Front metal-rubber mountings - driver’s post Rear metal-rubber mountings - driver’s post Front metal-rubber mountings of the engine Rear metal-rubber mountings of the engine • Replace damaged mountings. • Check again tightening of bolts and nuts. ASC 110...
Page 153: After 2,000 Hours Of Operation (After 2 Years)
! NOTE ! Exchange oil when it is warm, preferably after the machine stops. Let drained oil cool down to less than 50 °C (122 °F). refill the identical type of oil. Avoid leakage of oil to the soil. ASC 110...
Page 154 ! NOTE ! ACE10 Exchange oil when it is warm, preferably after the machine stops. Let drained oil cool down to less than 50 °C (122 °F). refill the identical type of oil. Avoid leakage of oil to the soil. ASC 110...
Page 155: Vibration Ace Control Gearbox
Dismount the oil filler cover, dismount the cap. ACE22 • Clean the place round the drain plug in the gearbox bottom, use a receptacle to contain drained oil. ACE23A • Replace the filter always following the three replacements of oil fill. ACE17 ASC 110...
Page 156 ! NOTE ! Exchange oil when it is warm, preferably after the machine stops. Let drained oil cool down to less than 50 °C (122 °F). refill the identical type of oil. Avoid leakage of oil to the soil. ASC 110...
Page 157: Exchanging Hydraulic Oil And Filter
Check the inside of the tank. Care- fully clean the bottom and flush it with new oil if there are any impurities on the bottom. Reassemble and wipe the ”O” ring with clean oil. 396265A ASC 110...
Page 158 • Mount the quick coupling of the filling device to the quick coupling. Fill the hydraulic circuit until clean oil starts to flow out of the hose. Collect it to a clean vessel. ASC 110...
Page 159 When filling via tank filler neck a large portion of used oil incl. dirt will remain within the vicinity, and hydraulic units’ life cycle will lower. • Order your filling device from your Machine manufacturer or dealer. 396265C ASC 110...
Page 160 With the engine running at increased speed, please test the functions of the Machine. Check the tightness. Used filter elements are environmen- tally dangerous waste - have them liquidated. ASC 110...
Page 161: Cab And Bonnet Raising And Lowering Suction Strainer Unit Cleaning
Unscrew bolts 1, take out the unit from the bottom of the tank. • Remove the suction strainer 4. Wash the suction strainer in petrol and blow through the strainer with pressure air. Check the sealing ring 5. Avoid leakage of oil to the soil! ASC 110...
Page 162: Exchanging The Engine Cooling Liquid
The quantity drained is approximately 32 l (8.5 US gal). NOTE Check cooling system for defective hoses and missing hose clips. Check the condition of the cooler - search for defects, leaks and cooling gills blocked with impurities. ASC 110...
Page 163 Use cooling liquid according to chapter 3.2.3! Follow the instructions of the manufac- turer of anti-freeze fluid when changing coolant! Protect your hands with gloves! Use safety glasses or safety shield! Collect used liquid and have it safely dis- posed according to valid regulations! ASC 110...
Page 164: Maintenance - As Needed
• Lift the bonnet to the limit position. (See Operating instruc- tions, chapter 2.7.6.). • Remove the lid. • Carefully remove the main element. • After remove the safety element. ASC 110...
Page 165 When washing the machine, make sure water cannot pour into the air cleaner. In case of absorbing water, exchange main element. Dry the cleaner body. replace defective vacuum valve imme- diately! Do not operate the machine with dam- aged cleaner body or cover. ASC 110...
Page 166: Cleaning Of The Water Separator On The Fuel Filter
Do not bleed the fuel with the hot en- gine flowing out fuel may couse a fire! No smoking et Work on fuel system! Drain fuel into a container and dispose of in accordance with local environmen- tal regulations. 282043 ASC 110...
Page 167: Cleaning Of Coolers
Follow environmental standards and regulations when cleaning the machine! Clean the machine in a site equipped with an intercepting system for cleaning agents so that the soil and water sources are not contaminated! Do not use forbidden cleaning agents! ASC 110...
Page 168: Cleaning The Air Cleaner Of Cabin Ventilation
If you damage the cleaning element or you are not able to clean it properly, replace it with a new one. ! NOTE ! Clean it once in a month. In case you work in very dusty conditions, make the interval shorter. 277035 ASC 110...
Page 169: Cleaning The Machine
Follow environmental standards and regulations when cleaning the machine! Clean the machine in a site equipped with an intercepting system for cleaning agents so that the soil and water sources are not contaminated! Do not use forbidden cleaning agents! ASC 110...
Page 170: Adjusting Scrapers
When replacing worn scrapers, replace the front scrapers with rear ones and the rear scrapers with new ones. If you set too short distance between the scraper and drum, they may get into con- tact when cornering with the machine. ASC 110...
Page 171: Vibrator Cooling Mixture
After the drum has been filled up, drive the machine so that the plugs are at an opposite position (upward). Fill the liquid up to the level according to chapter 3.2.8. 277027 ACE drum ACE272 Do not operate the machine without the drum being filled with water! ASC 110...
Page 172: Check Of The Screw Connection Tightening
Table of torques used for cap nuts with sealing “O” ring - hoses Torques for cap nuts incl. “O“ ring - hoses lb ft Spanner Thread Pipe Nominal Nominal Size 12x1,5 14x1,5 16x1,5 18x1,5 20x1,5 22x1,5 24x1,5 26x1,5 30x2 36x2 42x2 45x2 52x2 ASC 110...
Page 173 20 x 1,5 22 x 1,5 22 x 1,5 26 x1,5 26 x1,5 27 x 1,5 27 x 1,5 33 x 1,5 33 x 1,5 42 x 1,5 42 x 1,5 48 x 1,5 48 x 1,5 282N222T 282N221T ASC 110...
Page 174: Printer Paper Replacement
Press down the printer cover so that it fits in the bushing lock. Then, it is possible to tear off paper over the tear edge without the cover being opened and the paper roll falling out. The printer is ready for printing. ACE28 ASC 110...
Page 175 “Change paper TCP”. The fist print with a new paper roll may has poor quality. The Bad print quality Bad paper quality thermal paper is sensitive against direct sun light and skin touch/ fat. Store the paper appropriate. ASC 110...
Page 176 3.6. Individual Operations of Maintenance ASC 110...
Page 177: Defects
If you cannot identify the cause, contact a service department of an authorised dealer or the manufacturer. Troubleshooting in hydraulic and electric systems requires knowledge of these systems; therefore a service department of an authorised dealer or the manufacturer should be called to solve these problems. ASC 110...
Page 178: Annexes
S22 - Seat switch K1 - Starting contactor S27 - Vacuum switch for air filter K2-9 - Auxiliary relays clogged K10 - Glowing contactor S28 - Vacuum switch for hydraulic oil filter clogged K11 - Auxiliary relay M1 - Engine starter ASC 110...
Page 179 X4:5 FAST TRAVELING - RIGHT WHEEL X12:3 X14:3 X12:4 X14:4 X4:6 FAST TRAVELING - DRUM 470R X5:4 X14:5 X12:5 330R X14:6 X14:7 X12:7 X4:7 VIBRATION 1 X11:6 X13:6 X11:5 VIBRATION 2 X13:5 X4:8 X5:1 BRAKE PRESSURE SWITCH 211466_1en ASC 110...
Page 180 S22 - Seat switch K1 - Starting contactor S27 - Vacuum switch for air filter K2-9 - Auxiliary relays clogged K10 - Glowing contactor S28 - Vacuum switch for hydraulic oil filter clogged K11 - Auxiliary relay M1 - Engine starter ASC 110...
Page 181 FUEL LEVEL GAUGE HYDRAULICS FLUID TEMPERATURE – AIR FILTER HYDRAULICS FLUID FILTER CABINE FAN (The machine without aircondition is not with M3, switch S 29 ) FRONT WIPER REAR WIPER WINDSCREEN WASHER REAR WINDOW WASHER HEATING FAN AIRCONDITION RESERVE 211466_2en ASC 110...
Page 182 S22 - Seat switch K1 - Starting contactor S27 - Vacuum switch for air filter K2-9 - Auxiliary relays clogged K10 - Glowing contactor S28 - Vacuum switch for hydraulic oil filter clogged K11 - Auxiliary relay M1 - Engine starter ASC 110...
Page 183 Connection of electromagnetic valves Y7, Y8 and Y14 for machines with wheel di erential lock. S16/1,9 K7/87 F3/OUTPUT S18/5 211466_3en INCLINATION SENZOR WARNING SIGNAL S18.5 К7/ WARNING SIGNAL PILOT LAMP K1-K3 RELAY X61:6 X61:8 X61:2 X61:7 X61:5 X61:1 324851en ASC 110...
Page 184 3.8. Annexes ASC 110...
Page 185: Wiring Diagram Asc 110 Ace
MAINTENANCE MANUAL Wiring diagram ASC 110 ACE 211401en ASC 110...
Page 186: Hydraulic System Diagram - Inter - Wheel Differential Lock
15 - Filter 16 - Filler neck 17 - Level indicator 18 - Combined cooler 19 - One-way valve (check valve) 20 - Thermo-regulator 21 - Thermometer sensor 22 - Quick-coupler for filling 23 - Quick-coupler for measuring ASC 110...
Page 187 MAINTENANCE MANUAL 211628 ASC 110...
Page 188: Hydraulic System Diagram - Interaxle Differential Lock Atc
14 - Suction strainer 15 - Filter 16 - Filler neck 17 - Level indicator 18 - Cooler combined-type 19 - One-way valve 20 - Thermoregulator 21 - Thermometer sensor 22 - Quick-coupler for filling 23 - Quick-coupler for measuring ASC 110...
Page 189 MAINTENANCE MANUAL 211629 ASC 110...
Page 190 3.8. Annexes Notes ASC 110...
Page 191 MAINTENANCE MANUAL Notes ASC 110...
Page 192 3.8. Annexes Notes ASC 110...
Page 194 Ammann Unternehmungen Eisenbahnstrasse 25 CH-4901 Langenthal Phone +41 62 916 61 61 www.ammann-group.com...

Ammann ASC 110 Operating Manual

Content

1 Specification Manual

2 Operation MANUAL

3 Maintenance Manual

After 20 Hours of Operation (Daily)

After 100 Hours of Operation (Weekly)

After 250 Hours of Operation (3 Months)

After 500 Hours of Operation (after 6 Months)

After 1,000 Hours of Operation (after 1 Year)

After 2,000 Hours of Operation (after 2 Years)

Maintenance - as Needed

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