SystemAir Topvex SR Installation,Operation And Maintenance Instruction
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Summary of Contents for SystemAir Topvex SR
- Page 1 Installation, Operation and Maintenance instruction Topvex SR Topvex TR...
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Page 2: Table Of Contents
Intended use ..........1 To open the Access control cabinet ....24 Document description........1 To connect the supply air sensor ....25 Product overview Topvex SR ......1 To connect accessories....... 25 Product overview Topvex TR......2 Overview of supplied parts......3 6 Commissioning ........... - Page 3 12.3 Product dimensions ........46 12.3.1 Product dimensions for Topvex SR20 and SR25 ......47 12.3.2 Product dimensions Topvex SR 30, 35 ..........48 12.3.3 Product dimensions Topvex SR60, SR70, SR80 and SR100 ....49 12.3.4 Product dimensions Topvex TR20, TR25, TR30 and TR35....
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Page 5: Introduction
The air handling unit is not applicable for transportation of air Topvex SR is side connected and can be supplied with circu- that contains explosive, flammable or aggressive media. lar or rectangular duct connections. Topvex SR can be in- stalled with a roof for outdoor installations (ODK). -
Page 6: Product Overview Topvex Tr
Supply air fan 11. Air flow sensor (AFS) only for units with electrical heat- ing coil Extract air fan 12. Water battery connection Filter for the supply air 13. Extract air temperature sensor (ETS) Filter for the extract air 14. Efficiency temperature sensor (EFS) Heat exchanger 15. -
Page 7: Overview Of Supplied Parts
15. Efficiency temperature sensor (EFS) 18. Access control cabinet 16. Outdoor air temperature sensor (OS) 19. Section assembly brackets 17. Exhaust air temperature sensor (EHS) 20. Name plate Overview of supplied parts NaviPad holder Feet for product height adjustment NaviPad Handles External accessory power supply wiring kit ODK roof kit (only supplied with ODK products) -
Page 8: Type Designation
M0 (Aluminium) Weather pro- tected outdoor version Product Electrical heater (kW) size 10.4 10.4 14.2 12.3 19.4 15.7 24.6 Use a mobile device to scan the scannable code and go to the Systemair documentation portal for more documentation and document translations. -
Page 9: Product Liability
Product liability Safety Systemair is not liable for damages that the product causes Safety definitions in these conditions: • The product is incorrectly installed, operated or Warnings, cautions and notes are used to point out specially maintained. important parts of the manual. -
Page 10: Personal Protective Equipment
• Always use spare parts from Systemair. • Sound levels exceeding 70 dB(A) may occur depending on model and size. Visit www.systemair.com for more de- tailed information about your product. • The product is not to be used by persons, including chil-... -
Page 11: Transportation And Storage
Use a forklift truck to move the full product on the pallet. Transportation and storage Caution If the product has more than 1 section, Warning do not move the sections 1 by 1 unless the quick connection cables are discon- Make sure that the product does not nected. -
Page 12: To Lift The Product With A Lifting Frame
Remove the back panel. To lift the product with a lifting frame Note: Lifting equipment is not supplied by Systemair. Loosen the transport screws that attaches the product to the pallet. Loosen the packing belt. If the product has more than 1 section, refer to 3.2 To... -
Page 13: Disassembly For Transport Through A Standard Door Opening
Put pipes in the feet of the product. The hole diameter is Disassembly for transport 52 mm. Connect lifting straps from a lifting frame to the through a standard door pipes. opening Warning Warning Make sure that the lifting straps are safely attached to the pipes. -
Page 14: To Divide The Product Into Sections
Remove the doors, do these steps: Remove the back panel, do these steps: Remove the hinge covers with a screwdriver. Remove the screws with a screw driver and a drill bit extension. Remove the back panel: Remove the hinge pins (A). Remove the doors. -
Page 15: To Assemble The Product
Disconnect the quick connection cables. cables and the section assembly brackets, remove the filters. On Topvex SR: Use an Allen key to loosen the screw in the 2 section as- sembly brackets on each side of the product. On Topvex TR:... -
Page 16: To Assemble The Product Sections
Install the back panel, do these steps: Use a pallet lift to put the sections of the product in position. Attach the back panel. Tighten the screws with a screwdriver and a drill bit Open all doors. extension. Install the doors, do these steps for each door: Put the door in the correct position and connect the hinge parts. - Page 17 Connect the quick connection cable between the side Install the filters. section and middle section on each side. Refer to the On Topvex SR: marks on the cable for correct connection. On Topvex TR:...
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Page 18: Installation
Installation To make the product level If the floor is not level, install the supplied feet on the To do before the installation product. Adjust the feet until the product is level. of the product • Make sure that you have the necessary installation accessories: –... -
Page 19: To Adjust The Heat Exchangers Position
Adjust the doors of the product. To adjust the heat exchangers Remove the hinge cover. position Note: Make sure that the product is level. Select which side of the heat exchanger that needs the adjustment. On Topvex SR20, SR25, SR30, SR35, TR20, TR25, TR30 and TR35, remove the door beam to get access to the heat exchanger. -
Page 20: To Connect The Ducts To The Product
Use sealing tape and M8 screws to install the duct connection kit on the duct opening. Note: Sealing tape and M8 screws are not supplied by Systemair. Systemair recommends to install the ducts together with flexible connection DS. Use guide rails to install the flexible connection on the duct joints. -
Page 21: To Install The Supply Air Sensor
Put a minimum of 100 mm insulation on the outdoor air duct and exhaust air duct. The illustration shows a right connected product. Caution • On Topvex SR: Use more insulation in areas with very low outdoor temperatures. There is a risk of condensation if the insulation is not sufficient. -
Page 22: Technical Data For Water Heating Coil
Connect the inlet water pipe to the connection (A). Con- nect the outlet water pipe to the connection (B). Make sure that you use a pipe of the correct dimension, refer 4.7.1 Technical data for water heating coil. Refer to 12.3 Product dimensions for the dimension (C) between the pipe connections. -
Page 23: Purge Sector
Install a measuring nipple in each hole and attach the measuring tubes to the measuring nipples. The measur- ing nipple and measuring tubes are not supplied by Systemair. Exhaust air Extract air Measure the difference between the pressure in the out- door air section (A) and the extract air section (B). -
Page 24: To Adjust The Purge Sector
NaviPad holder more than 3 m from the unit, an extension cable is necessary. Note: The extension cables are not supplied by Systemair. The maximum distance between the NaviPad holder and the control unit CU27–C is 100 m. -
Page 25: To Install The Odk Roof
If the airflow stops on products that are installed outdoors, there is a risk of con- densation. To prevent condensation, Systemair recommends to install damp- ers with spring return near the outer wall of the building on the outdoor air duct and the exhaust air duct. -
Page 26: To Install The Access Control Cabinet
Put the ODK roof temporarily in position and use the side Install the ODK roof: bracket as a template and put a mark on the position Put the left ODK roof part (A) on the product and at- where the side bracket will be installed. tach the roof part to the brackets. -
Page 27: Electrical Connection
• Make sure that the wiring diagram agrees with the termi- nals in the electrical cabinet and in the control cabinet. The wiring diagram is found through the scannable code on the product name plate, or at www.systemair.com. On Topvex TR20, TR25, TR30, TR35, TR60, TR70 and TR80:... -
Page 28: To Connect The Product To The Power Supply
• Complete the electrical connection for the product. Refer Warning to the wiring diagram that is found through the scannable code on the product name plate, or at www.systemair.com. Disconnect the mains power supply be- fore you move the Access control cabinet •... -
Page 29: To Connect The Supply Air Sensor
The Access control cabinet has enclosure class IP44 as a standard. If a higher enclosure class is necessary, the flanges (A) can be replaced. Speak to Systemair. If an isolated power supply is necessary for external components, do these steps: Connect the external accessory power supply wiring kit with 5 pieces of 1.5 mm... - Page 30 External accessory connection CU27-C Notes T1:0 Smoke detector (Calactro Dedicated input for smoke detection UG-3-0) T1:+ T14:24V +24V 24V DC Power max. 550mA CO2/Humidity sensor Analog input T14:AI6 0..10V T14:0V 0V DC Power T15:24V +24V 24V DC Power max. 550mA Duct pressure sensor for Analog input T15:AI5...
- Page 31 External accessory connection CU27-C Notes 230VAC supply from X2 T66:COM X2:L Terminal row X2 Cooling pump start N supply from X2 X2:N Cooling pump start PE supply from X2 X2:PE T71:0V 0V DC Power Analog output T71:AO1 0..10V Valve actuator heating T71:24V +24V 24V DC Power max.
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Page 32: Commissioning
Ext-link/B External components RS485 B- Ext-link/A+ External components RS485 A+ Commissioning Operation The commissioning report is found at www.systemair.com. Note: Menus and functions can be different depending on To do before the software version of the NaviPad. commissioning • Make sure that the installation and electrical connection To operate the NaviPad are correctly done. -
Page 33: Overview Of The Navipad Dashboard
If more than 1 product are to be connected to the same network, refer to the Quick Configuration Guide at www.systemair.com. Press the picture of the product that is to be configured. The configuration start-up wizard starts. Do the configu- ration start-up wizard or refer to 7.11.1 To do a configura-... -
Page 34: To Log On To The Navipad With The Applicable User Mode
Press Login. To log on to the NaviPad with the applicable user mode 7.4.1 User modes Open the log on window, press the symbol (A). Note: The user modes has different read and write rights. Text and values that can be changed are shown in blue. Pass- User mode Possible actions... -
Page 35: Overview Of The Navidpad Software Menu
Overview of the NavidPad software menu Note: Menus and functions can be different depending on software version of the NaviPad. Symbol Menu level 1 Menu level 2 Menu level 3 • Running mode on/off • Extended run time settings Home page •... - Page 36 Symbol Menu level 1 Menu level 2 Menu level 3 • Fire dampers Fire/Smoke • Smoke detector status • Fire damper test Data and settings • Calibration of new filters Filter monitoring • Filter alarm limits Alarm list A list of the active alarms A dynamic flow chart of the current product Flow diagram configuration.
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Page 37: Overview Of The Navipad Home Page
Symbol Menu level 1 Menu level 2 Menu level 3 • Alarm delay at start up in seconds • Search alarm number • Air and temperature control • Extra functions Alarm • Extra sensors and alarms • Fire/smoke • Component malfunction •... -
Page 38: Data And Settings
Data and settings Data & Settings Operation overview > In-/Output status > Energy insight > Temperature control > Fan control > Demand control > Fire/Smoke > Filter monitoring > Alarm list > In the data and settings menu there is an overview of the product operation status. Flow chart 7.8.1 To use the flow chart... -
Page 39: Time And Date
Go to the home page of the control unit CU27–C. Go to the language menu. Note: Select language. For more information about configuration, refer to the Quick Configuration Guide at www.systemair.com. Log off and log on to keep the setting. 7.10 Time and date 7.12 System information 7.10.1... -
Page 40: To Connect The Navipad If The Connection To The Product Is Lost
Select acknowledge, block or unblock. • Acknowledge the alarm. This temporarily hides the alarm. If the cause is not corrected, the alarm comes back. • Block the alarm. This hides the alarm if it is not neces- sary to correct the cause of the alarm. Caution If the cause of the alarm is not corrected, there is a risk of damage to the product. -
Page 41: Maintenance Schedule
Warning Set the service stop switch to OFF before you do the maintenance unless the instructions tell you differently. Refer to 7.16 To stop the product for maintenance. Warning Warning Be careful around parts that can move. Be careful around the hot surface on the heating coil. -
Page 42: To Clean The Product
Wear a protective mask to prevent that dust and dirty particles goes into the lungs. Push new filters into position. Use Systemair filters. If a different filter brand is used, a calibration of the filter class must be made. Refer to the Quick Configuration Guide for more information. -
Page 43: To Replace The Heat Exchanger
Disconnect the blue tube from the cone (A) of the fans. On Topvex SR20, SR25, SR30, SR35, TR20, TR25, TR30 and TR35: Remove the 4 screws (A) of the door beam. Disconnect the red tube from the measuring nipple on the wall, or on the sheet metal on the suction side of the supply air fan. -
Page 44: To Replace The Battery Of The Control Unit Cu27-C
Pull out the locking plate for the heat exchanger to re- Disconnect the cable connectors (A) from the control unit lease the heat exchanger. CU27–C. Make sure that you know the cable connectors positions before they are disconnected. Push and lift the control unit CU27–C in the direction of the arrow (B). -
Page 45: To Reset Tripped Fuses
The serial number is found on the name plate. • For more information about spare parts, contact technical support. • Always use spare parts from Systemair. • To find spare parts, refer to the scannable code on the name plate. -
Page 46: Troubleshooting
Troubleshooting Note: If you cannot find a solution to your problem in this section, speak to Systemair technical support. Problem Cause Solution There is an alarm. Do a check of the alarm messages. The time, week, schedule, automatic/ Make sure that the settings in the The product does not start. -
Page 47: Disposal
For warranty claims, send a written maintenance plan and product or the packaging of the product shows that this the commissioning report to Systemair. The warranty is only product is not domestic waste. The product must be recycled applicable for these conditions: at an approved disposal location for electrical and electronic •... -
Page 48: Technical Data
12.1 Technical data overview Max. temperature of transported air, °C Max. ambient temperature, °C Refer to the data sheet in the online catalogue at www.systemair.com. Sound pressure, dB IP class Voltage, current, frequency, enclosure Refer to the name plate. Refer to 1.7 Name plate... -
Page 49: Weight Data
12.2 Weight data Note: If the unit of weight is not specified, the data is given in kilograms. SR20 SR25 SR30 SR35 SR60 SR70 SR80 SR100 Fan module SF Fan module EF Heater EL Heat exchanger Filters Accessories Door pcs Back panel Pallet Total weight... -
Page 50: Product Dimensions
TR20 TR25 TR30 TR35 TR60 TR70 Door pcs Back panel Pallet Total weight 12.3 Product dimensions Note: If the unit of measure is not specified, the dimensions are given in millimetres. -
Page 51: Product Dimensions For Topvex Sr20 And Sr25
12.3.1 Product dimensions for Topvex SR20 and SR25 Note: The illustration shows a right connected product. c/c G c/c H Topvex SR20 1384 1080 1185 1235 1392 Topvex SR25 1482 1180 1099 1285 1335 1556 Dimension with doors, hinges and back panel removed c/c L ØO ØP... -
Page 52: Product Dimensions Topvex Sr 30, 35
1204 1555.5 940.5 Dimensions with ODK roof installed. On ODK products the Access control unit is installed inside the product. 12.3.2 Product dimensions Topvex SR 30, 35 Note: The illustration shows a right connected product. c/c G c/c L Topvex SR30... -
Page 53: Product Dimensions Topvex Sr60, Sr70, Sr80 And Sr100
ØO Topvex SR30 Topvex SR35 The dimension between the pipe connections ODK roof Topvex SR30 1318 1673.5 1029.5 Topvex SR35 1318 1673.5 1029.5 Dimensions with ODK roof installed. On ODK products the Access control unit is installed inside the product. 12.3.3 Product dimensions Topvex SR60, SR70, SR80 and SR100 Note:... - Page 54 c/c G Topvex SR60 1786 1448 1152 1068 1401 1110 1587 1637 1969 Topvex SR70 1786 1597 1312 1228 1401 1270 1587 1637 2153 Topvex SR80 1786 1798 1513 1329 1401 1371 1587 1637 2372 Topvex SR100 2008 1004 2057 1747 1663 1621...
- Page 55 c/c L ØO Topvex SR60 Topvex SR70 1088 1138 Topvex SR80 1102 1288 1338 Topvex SR100 1362 1548 1598 The dimension between the pipe connections c/c Z Topvex SR60 Topvex SR70 Topvex SR80 1000 Topvex SR100 1200 ODK roof Topvex SR60 1473 1856 1198...
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Page 56: Product Dimensions Topvex Tr20, Tr25, Tr30 And Tr35
12.3.4 Product dimensions Topvex TR20, TR25, TR30 and TR35 Note: The illustration shows a left connected product. c/c G Topvex TR20 1284 1320 1055 1105 1344 Topvex TR25 1484 1320 1099 1285 1335 1559 Topvex TR30 1604 1500 1219 1405 1455 1708 Topvex TR35... - Page 57 The dimension between the pipe connections...
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Page 58: Product Dimensions Topvex Tr60, Tr70 And Tr80
12.3.5 Product dimensions Topvex TR60, TR70 and TR80 Note: The illustration shows a left connected product. c/c G c/c L Topvex TR60 1786 1697 1152 1047 1401 1110 1587 1637 1968 Topvex TR70 1786 1858 1312 1207 1401 1270 1587 1637 2127 1088... -
Page 59: Dimensions Of The Navipad And Navipad Holder
ØO c/c Z Topvex TR60 Topvex TR70 1138 Topvex TR80 1338 1100 The dimension between the pipe connections 12.3.6 Dimensions of the NaviPad and NaviPad holder c/c D 40.3 59.4 77.5 12.3.7 Dimensions of the Access control cabinet... -
Page 60: Accessory Overview
Accessory overview TG-AH3/PT1000: Surface temperature sensor for ducts Protective hood for outdoor air (on Topvex SR) Protective hood for exhaust air (on Topvex SR) Safety switch LDC: Silencer CWK: Water cooling battery CB and CBM: Electrical duct heaters VAV: Air volume control kit CTDT2: Duct sensor CO2 and temperature 10. -
Page 61: Eu Declaration Of Conformity
739 30 Skinnskatteberg Sweden declare under our sole responsibility that the products Machine Air handling unit Type/Model Topvex SR, Topvex TR fulfils the relevant provisions of following directives and EN 61000-6-3:2007 standards Electromagnetic compatibility (EMC) – Part 6-3: Generic Machinery Directive 2006/42/EC standards –... -
Page 62: Declaration Of Conformity
Sweden declare under our sole responsibility that the products Machine Air handling unit Type/Model Topvex SR, Topvex TR fulfils the relevant provisions of following directives and EN 61000-6-3:2007 standards Electromagnetic compatibility (EMC) – Part 6-3: Generic Supply of Machinery (Safety) Regulations 2008 standards –... - Page 64 © Copyright Systemair AB All rights reserved Systemair AB reserves the rights to alter their products without notice. This also applies to products already ordered, as long as it does not affect the previously agreed specifications. Document in original language...
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