Metal-Fach T735 Operating Instructions Manual

Metal-Fach T735 Operating Instructions Manual

Farming trailer tipper

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METAL-FACH Sp. z o.o.
16-100 Sokółka, ul. Kresowa 62
Tel. no. +48 85 711 98 40
Fax: +48 85 711 90 65
OPERATING INSTRUCTIONS
FARMING TRAILER
TIPPER
Type T735

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Summary of Contents for Metal-Fach T735

  • Page 1 METAL-FACH Sp. z o.o. 16-100 Sokółka, ul. Kresowa 62 Tel. no. +48 85 711 98 40 Fax: +48 85 711 90 65 OPERATING INSTRUCTIONS FARMING TRAILER TIPPER Type T735...
  • Page 2 Vehicle type: mono-axial farming truck trailer Commercial designation: Type designation: T735 Trailer identification number Trailer manufacturer: METAL-FACH Sp. z o.o. 16-100 Sokółka ul. Kresowa 62 Tel. no. +48 85 711 98 40 Fax: +48 85 711 90 65 Sold by: Address: Tel./Fax:...
  • Page 4 (Journal of Laws 2003, issue 32 item 262 as amended). Safety Test Report No. LBC/48/11 Unit responsible for engineering documentation: METAL-FACH Engineering Department This Declaration of Conformity becomes void and null if the machine design is changed or modified in any manner without prior consent from the manufacturer.
  • Page 5 The identification data of the trailer is found on the nameplate located on the load body front crosspiece. The serial number is stamped on the nameplate and underneath. The manual is a part of the trailer’s essential equipment. Operating instructions. T735 farming trailer...
  • Page 6: Table Of Contents

    PERIODIC MAINTENANCE ....................26 9.1. Lubrication ..........................26 9.2. Maintenance and servicing ......................27 DISPOSAL OF THE TRAILER ....................28 RESIDUAL RISKS ........................28 11.1. Description of residual risks ..................... 28 11.2. Assessment of residual risks ..................... 28 Operating instructions. T735 farming trailer...
  • Page 7: Introduction

    METAL-FACH Sp. z o. o. reserves the right to introduce changes without prior notice and without assuming any obligations resulting from those changes. The T735 trailer has been designed for reliable and safe operation if used in accordance with the operating instructions. Therefore, before commissioning the machine we request that the users read the following manual for thorough understanding of specific issues.
  • Page 8: Equipment

    2. The affixed information and warning signs and text indicate important guidance for safe operation. Follow it for your safety. 3. Start the trailer only when all required equipment is connected and secured against unintended release or opening (e.g. the hitch and tow bar system, couplings, locks etc.). Operating instructions. T735 farming trailer...
  • Page 9: Safety Of Operation

    Hence when coupling/decoupling, do not enter between the trailer and the tractor or stand behind the trailer if the trailer is not secured with wheel chocks or the parking brake. Operating instructions. T735 farming trailer...
  • Page 10 MPa for the two-line system. 38. Prepare the trailer for work (connect the pneumatic and hydraulic hoses, etc.) with the tractor engine off and the ignition key removed. 39. The manufacturer delivers the trailer completely assembled. Operating instructions. T735 farming trailer...
  • Page 11: Tyres

    7. The safety/protection equipment wears out, which requires periodic adjustments, inspection and replacement when necessary. 8. Use only the original spare parts recommended by METAL-FACH Sokółka. 9. Store the trailer in sheltered areas (preferably on level and hardened ground) and in a manner which prevents injuries of people and animals.
  • Page 12: Travelling On Public Roads

    Turn off the engine and remove the ignition key before On the load body servicing or repairs front crosspiece On the load body Keep a safe distance from power lines front crosspiece Operating instructions. T735 farming trailer...
  • Page 13 Do not stand on ladders and platforms while the tractor is At the ladder moving Feet (toes) crushing hazard. At the support Force applied from above On the chassis Lifting point frame side members Operating instructions. T735 farming trailer...
  • Page 14: Technical Characteristics

    Body type - box type, tipper Nameplate location - load body frame front crosspiece S/N stamping location - on the nameplate and underneath II Dimensions and weight Length, mm 4300 Width, mm 1895 Height, mm 1315 Operating instructions. T735 farming trailer...
  • Page 15 12, feed by the driving tractor VIII Unloading mechanism Mechanism type hydraulic No. of actuators/members, pcs./pcs. 1 / 3 Maximum load body tilt angle, sideways/ back, by Maximum system pressure, MPa Hydraulic connection type ZSR-6-13/200 or acc. to PN-ISO 5675 Operating instructions. T735 farming trailer...
  • Page 16: General Description Of Design And Function

    4. GENERAL DESCRIPTION OF DESIGN AND FUNCTION The T735 trailer is a steel structure with the load body tipped to the sides and to the rear. The trailer features a pneumatic service brake (with variable load braking force control) and a parking brake that is hand-operated via a screw gear, actuating the friction components of the axle service brake.
  • Page 17: Load Body Hydraulic Tipping Mechanism

    1 – 7-pin plug; 2 – 7-pin socket; 3 – right tail cluster lamp; 4 – left tail cluster lamp; 5 – turn indicator light bulbs; 6 – tail parking light bulbs; 7 – STOP light bulbs; 8 – registration plate light bulbs; 9 – front parking light bulb. Operating instructions. T735 farming trailer...
  • Page 18: Support Foot

    11 – side reflector (yellow). 4.5. Support foot The T735 trailer is equipped with a mechanically operated support foot. It is designed to support the tow bar when the trailer is decoupled from the tractor. The foot is installed at the tow bar beam fork.
  • Page 19: Storage, Sale And Shipping To User

    Approach with a tractor and connect the trailer braking system. Next, remove the wheel chocks from the trailer. When all of the above has been completed, drive the trailer from the low-bed. Operating instructions. T735 farming trailer...
  • Page 20: Operation Information

    Do not exceed the permissible payload and permissible axle loads, otherwise the trailer can be damaged and the traffic safety compromised. • The transported load must be secured against shifting, generating excessive noise and falling down on the road. Operating instructions. T735 farming trailer...
  • Page 21: Travelling On Public Roads

    • remove the safety from the hitch pin and then remove the pin – this will decouple the tow bar from the hitch. Drive away with the tractor and reinstall the pin in the hitch. Operating instructions. T735 farming trailer...
  • Page 22: Servicing

    7. SERVICING 7.1. Servicing instruction for adjustable trailer components In order to maintain proper performance, the T735 trailer requires the following adjustments: a) Adjustment of the wheel bearing clearance; b) Adjustment of the braking system components.
  • Page 23: Brakes

    1 – expander shaft lever (arm); 2 – adjusting comb; 3 – lever (arm) adjustment bolt with comb on the expander shaft; 4 – shoe expander shaft; 5 – the link (follower) that couples the pneumatic actuator rod with the expander shaft lever; 6 – pneumatic actuator; 7 – parking brake cable. Operating instructions. T735 farming trailer...
  • Page 24: Hydraulic System

    The condition of the hydraulic system must be monitored continuously throughout the operating life of the trailer. When coupling the hydraulic systems of the tractor and of the trailer together, keep the couplings as clean as required. Operating instructions. T735 farming trailer...
  • Page 25: Hydraulic System - Adjustment Of The Load Body Hydraulic Tipping Mechanism

    Remove the grease from the shoes and the brakes, clean the friction components with extraction naphtha, reinstall the hub and adjust the bearings as indicated above. Operating instructions. T735 farming trailer...
  • Page 26: Periodic Maintenance

    Every 6 months Hydraulic actuator head socket Graphite grease Once a year Load body tipping system parts ŁT 43 Every 6 months Support foot components ŁT 43 Every 6 months Eye catch ŁT 43 Every 6 months Operating instructions. T735 farming trailer...
  • Page 27: Maintenance And Servicing

    During running and general repairs, follow the engineering rules for disassembly and (re) assembly of parts and subassemblies to ensure proper quality and performance of work. Do functional tests of trailer mechanisms after each repair. Operating instructions. T735 farming trailer...
  • Page 28: Disposal Of The Trailer

    11. RESIDUAL RISKS 11.1. Description of residual risks METAL-FACH Sokółka is liable for the design and build in order to eliminate all hazards; yet some partial risk is unavoidable in operation of the trailer. The residual risk stems mostly from improper behaviour of the operator caused by lack of knowledge or attention.
  • Page 29 The warranty service is provided on behalf of the manufacturer by: ............................... filled out by the seller Date of manufacture ........Date of sale ........... Serial number ..........Signature of the Seller ........Customer's name and surname ................Address ......................Operating instructions. T735 farming trailer...
  • Page 30 Description of completed Service Service call Date of Service Item service actions and replaced technician date completion stamp parts name Operating instructions. T735 farming trailer...

Table of Contents