Metal-Fach T930 Operating Instructions Manual

Metal-Fach T930 Operating Instructions Manual

Tipper trailer

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Type T930 TIPPER TRAILER
OPERATING INSTRUCTIONS
1
INSTRUKCJA OBSŁUGI - WYWROTKA T930
Issued: June 2013

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Summary of Contents for Metal-Fach T930

  • Page 1 Type T930 TIPPER TRAILER OPERATING INSTRUCTIONS INSTRUKCJA OBSŁUGI - WYWROTKA T930 Issued: June 2013...
  • Page 2 The latest operating manuals and parts catalogues are available on our website: http://www.metalfach.com.pl/en/materialy- do-pobrania IMPORTANT OPERATING INSTRUCTIONS - T930 TIPPER TRAILER...
  • Page 3 Hint: Please note down the tipper truck type and serial number - it will be required for contact with your authorised dealership. HINT The data is found on the trailer nameplate located on the trailer right frame side member OPERATING INSTRUCTIONS - T930 TIPPER TRAILER...
  • Page 4 (Journal of Laws 2003 no. 32 item 262 as amended). Safety Test Report no. Unit responsible for engineering documentation: METAL-FACH Engineering Department This Declaration of Conformity becomes void and null if the machine design is changed or modified in any manner without prior consent from the manufacturer.
  • Page 5 The serial number is stamped on the nameplate and underneath. It is forbidden to drive the trailer on public roads or THE MANUAL IS A PART OF THE TRAILER'S ESSENTIAL operate the trailer without its nameplate or with an EQUIPMENT. illegible nameplate. OPERATING INSTRUCTIONS - T930 TIPPER TRAILER...
  • Page 6: Table Of Contents

    ANd sHIPPINg TO useR AuTHORIsed seRvIce 5.1. Storage 12.1. Warranty service 5.2. Sale 12.2. Ongoing maintenance 5.3. Shipping to user 12.3. Ordering of spare parts OPeRATION INfORMATION WARRANTy cONdITIONs 6.1. Commissioning the trailer OPERATING INSTRUCTIONS - T930 TIPPER TRAILER...
  • Page 7: Background

    • Any use than indicated above is unintended use. Do not use the MeTAl-fAcH sp. z o. o. reserves the right to introduce changes trailer to transport: fuel, gas cylinders, or toxic materials that may without prior notice and without assuming any obligations resulting cause environmental pollution.
  • Page 8: Equipment

    1. Frame The term "maintenance of proper condition" includes checks and care 2. Load body 3. Hitch (control, adjustments), servicing and repairs (troubleshooting). 4. Traction wheels 5. Axle 6. Support foot 7. Parking brake pull OPERATING INSTRUCTIONS - T930 TIPPER TRAILER...
  • Page 9: Obligatory Notification

    13. Mind the changes in vehicle behaviour, steerability and braking effi- ciency due to the hitched trailer and its load. 14. When towing the trailer, mind the layout of loads and/or inertia, espe- cially when the load is unevenly distributed. OPERATING INSTRUCTIONS - T930 TIPPER TRAILER...
  • Page 10 39. Prepare the trailer for work (connect the pneumatic and hydraulic ho- 25. Do not drive with the lifted load body. ses, etc.) with the tractor engine off and the ignition key removed. 40. The manufacturer delivers the trailer completely assembled. OPERATING INSTRUCTIONS - T930 TIPPER TRAILER...
  • Page 11: Tyres

    GENERAL SAFETY RULES 2.3.2. TYRES 8. All repair work on the hydraulic and pneumatic systems may only be performed by authorised representatives of METAL-FACH Sp. z o.o. in 1. Make sure to secure the trailer against accidental movement when se- Sokółka.
  • Page 12: Travelling On Public Roads

    Do not reach into the crushing On side walls area if the parts may move Install the support before On the chassis side frame entering the hazardous area beam, at the support OPERATING INSTRUCTIONS - T930 TIPPER TRAILER...
  • Page 13 The trailer user is required to keep the warning On the chassis frame symbols and text on the trailer legible during its Lifting point side members entire operating life. If damaged or destroyed, replace with new ones. WARNINg! OPERATING INSTRUCTIONS - T930 TIPPER TRAILER...
  • Page 14: Technical Characteristics

    - width, mm 2040 IV Wheels and tyres - height, mm 1300 Number of wheels, - capacity, m 7.5 m pcs. Loading surface 2030 Wheel disk size 22.5x11.75 height, mm OPERATING INSTRUCTIONS - T930 TIPPER TRAILER...
  • Page 15 2 wheels on the axle components VI Electrical system Voltage rating, V 12, feed by the driving tractor VII Unloading mechanism Mechanism type Hydraulic No. of actuators 2./1. Maximum load body tilt angle, back Maximum system pressure, MPa OPERATING INSTRUCTIONS - T930 TIPPER TRAILER...
  • Page 16: General Description Of Design And Function

    The hydraulic mechanism is designed for automatic unloading of the trailer by tipping the load body backwards. The hydraulic tipping The T930 trailer is a steel structure with the load body tipped to the system is fed with oil from the tractor hydraulic system.
  • Page 17: Electrical System (Signalling And Warning)

    (yellow). 4.5. SUPPORT FOOT The T930 trailer is equipped with a mechanically operated support foot. It is designed to support the tow bar when the trailer is decoupled from the tractor. The foot is installed on the tow bar beam.
  • Page 18: Braking System

    GENERAL DESCRIPTION OF DESIGN AND FUNCTION 4.6. BRAKING SYSTEM The T930 trailer is equipped with the following braking systems: • Service brake: pneumatically actuated two-line system, operates the axle wheels; controlled from the driver's seat by pressing the tractor's brake lever;...
  • Page 19: Storage, Sale And Shipping To User

    - the warranty card has been properly filled out with the identification data on the nameplate. OPERATING INSTRUCTIONS - T930 TIPPER TRAILER...
  • Page 20: Operation Information

    625 – 725 Hard coal 650-900 rated for the minimum load of 20 kN. No bystanders Sugar beets 600 – 700 shall remain between the trailer and the tractor when the two are being coupled. WARNINg! OPERATING INSTRUCTIONS - T930 TIPPER TRAILER...
  • Page 21: Travelling On Public Roads

    • the trailer is not secured against rolling away. • No person is allowed to remain near the tipped trailer WARNINg! body and within the range of discharged load. WARNINg! OPERATING INSTRUCTIONS - T930 TIPPER TRAILER...
  • Page 22: Servicing

    SERVICING 7. SERVICING In order to maintain proper performance, the T930 trailer requires the After a correct adjustment of bearing clearance, the wheel should following adjustments: rotate smoothly, without cogging or evident resistance (other than a) Adjustment of the wheel bearing clearance;...
  • Page 23: Brakes - Adjustment Of The Braking System Components

    30%, wheel, realign the expander lever against the shaft (on the comb) to with 100% being the higher force. feel that the brake shoes slightly rub against the drum. OPERATING INSTRUCTIONS - T930 TIPPER TRAILER...
  • Page 24: Hydraulic System

    * Before driving, regularly inspect all braking of the tractor and of the trailer together, keep the couplings as clean components for proper operation, tightness and as required. clearance. Adjust or repair as necessary. OPERATING INSTRUCTIONS - T930 TIPPER TRAILER...
  • Page 25: Wheels - Tyres

    • the tyre pressure. The tyre pressure rating * Unauthorised persons must not adjust any hydraulic displayed near the trailer wheels components. WARNINg! • applies to transport at the maximum permissible WARNINg! speed (at the maximum payload). OPERATING INSTRUCTIONS - T930 TIPPER TRAILER...
  • Page 26: Troubleshooting

    Audible air leak from the system Leak in the pneumatic system Check the pneumatic lines and their connections, locate the leak, and retighten or replace the coupler as necessary. OPERATING INSTRUCTIONS - T930 TIPPER TRAILER...
  • Page 27: Periodic Maintenance

    * Never drive without the hub cap; otherwise cleaning and thorough inspection is carried out. penetration by dirt (sand) will damage the wheel Hence clean the trailer frequently to observe any damage and faults. bearings. WARNINg! OPERATING INSTRUCTIONS - T930 TIPPER TRAILER...
  • Page 28: Repair Instructions

    The proof of disposal issued by the collection point is essential for de- registration of the trailer. Recycle the parts which remain after repairs or have become obsolete. OPERATING INSTRUCTIONS - T930 TIPPER TRAILER...
  • Page 29: Residual Risks

    5. Maintenance and repairs of the trailer shall only be performed by trained personnel. METAL-FACH Sp. z o.o. is liable for the design and build in order to 6. The trailer shall only be operated by persons who have been trained eliminate all hazards;...
  • Page 30 The warranty service is provided on behalf of the manufacturer by: filled out by the seller Date of manufacture Date of sale ........................ Serial number Dealer's signature ........................ Customer's name and surname ..................................... Address .......................................................................... OPERATING INSTRUCTIONS - T930 TIPPER TRAILER...
  • Page 31: Warranty Conditions

    2. Metal-Fach Sp. z o.o. provides 12–month warranty service for the 9. The manufacturer shall not be held responsible for any loss, trailer starting from the date of first sale, provided the trailer is...
  • Page 32 NOTES NOTES...
  • Page 33 NOTES...
  • Page 34 +48 85 711 98 44, fax: +48 85 711 07 89 tel.: +48 85 711 07 80, fax: +48 85 711 07 93, tel.: +48 85 711 07 81, fax: +48 85 711 07 93, handel@metalfach.com.pl serwis@metalfach.com.pl sklep.mf@metalfach.com.pl ® METAL-FACH SP. Z O. O.; Ul. KRESOWA 62; 16-100 SOKÓŁKA...

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