SATO M8490S Parts List
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SATO M8490S Parts List

SATO M8490S Parts List

Sato m8490s: supplementary guide
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M8490S
Parts List
Please note that this list is divided into two sections. Use the second section
(pages 41-76) if your printer S/N is between 50100000 and 70699999.
For all other serial numbers please use the first section (pages 3-40)
P/N 9001046 REV. D

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Summary of Contents for SATO M8490S

  • Page 1 Parts List Please note that this list is divided into two sections. Use the second section (pages 41-76) if your printer S/N is between 50100000 and 70699999. For all other serial numbers please use the first section (pages 3-40) P/N 9001046 REV. D...

  • Page 2: Parts List

    M8490S Parts List (Use this section for all serial numbers other then 50100000 to 70699999) Sato America, Inc. 10350-A Nations Ford Rd. Charlotte, NC 29708 Phone (704) 644-1650 Fax (704) 644-1662 P/N 9001046 REV. C...
  • Page 3 All rights reserved. No part of this document may be reproduced or issued to third parties in any form without the express permission of SATO America, Inc. The materials in this document are provided for general information and are subject to change without...

  • Page 4: Table Of Contents

    Description Frame Assembly Thermal Head Assembly Ribbon Assembly Feed Roller Assembly Pressure Roller Assembly Cover Assembly Main PCB Assembly Check PCB Assembly Memory Card PCB Assembly M8490S Page # 5-10 11-14 15-19 20-23 24-25 26-28 29-29 30-30 31-31...
  • Page 5 M8490S Frame Assembly...
  • Page 6 M8490S Frame Assembly...
  • Page 7 M8490S Frame Assembly...
  • Page 8 M8490S Frame Assembly Item # Part # Description PL1731000 Engine frame PT2108006 Dry metal PB0540101 Guide post MC0401022 Pan head screw PR1730500 Stay MC0401222 Pan head screw PA3732500 Spring bracket MC0300622 Pan head screw PB0731500 Shaft, support MC0401022 Pan head screw...
  • Page 9 M8490S Frame Assembly Item # Part # Description NG2201030 ND0030030 E-ring, Snap MN0402524 Hex bolt MN0402024 Hex bolt MN0401024 Hex bolt PE8730200 Pulley ND0040030 E-ring, Snap PE8730500 Pulley ND0040030 E-ring, Snap PA3735800 Pulley bracket PB0731600 Shaft, roller PR1732600 Tension roller...
  • Page 10 M8490S Frame Assembly Item # Part # Description MD4300822 Pan head screw PB0731701 Shaft (idle) PE8730100 Gear PE8730300 Pulley PT1112060 Ball supporter ND0040030 E-snap ring PT8150064 Timing belt PA1730500 Shaft bracket MC0401022 Pan head screw PA1730700 Tension bracket PB0730600 Post (tension)
  • Page 11 M8490S Thermal Head Assembly...
  • Page 12 M8490S Thermal Head Assembly...
  • Page 13 MJ1300424 W-point screw PA3735900 Head bracket PV9730200 Bush PB0733800 Shaft PE1730300 Adjust cam ND0050030 E-ring, snap PC1730200 Spring (head) PR4731200 Head bracket PR1732700 Adjust plate MD4300622 Pan head screw PB0733300 Shaft, head bracket ND0070030 E-ring, snap PA3732100 Ribbon plate M8490S...
  • Page 14 Thermal Head Item # Part # Description MD3250522 Pan head screw PA4730401 Plate, spring PC0730200 Spring, head open GH000521A Printhead Assy. RH1731200 HDS cable RH1730300 Cable assy., Printhead PB5730300 Screw MC0401022 Pan head screw M8490S...
  • Page 15 M8490S Ribbon Assembly...
  • Page 16 M8490S Ribbon Assembly...
  • Page 17 M8490S Ribbon Assembly...
  • Page 18 Pan head screw MD4400822 Pan head screw PB0731200 Shaft, ribbon PE4720200 Plate holder boss PA0730100 Guide plate MH1250621 P-tight screw MT1300522 Hex nut MA0302522 Pan head screw PC0730100 Spring MA0301821 Pan head screw PA0730200 Hold plate PA0680300 Lining PE7720100 Disc plate M8490S...
  • Page 19 Ribbon Assembly Item # Part # Description PE1681100 Guide plate PR1730900 Ribbon boss PA4690900 Spring MH0300521 P-tight screw PT2301020 Dry metal PA0680400 Disc PC1730100 Spring PE2730100 Stopper collar PB5730100 Adjust screw MA0303022 Pan head screw M8490S...
  • Page 20 M8490S Feed Roller Assembly...
  • Page 21 M8490S Feed Roller Assembly...
  • Page 22 Hex nut PR0730100 Platen roller PB2730100 Collar MJ1300424 W-point screw PT1112060 Ball supporter PT1109050 Ball supporter PA1730100 Supporter clamp PL2720100 Adjust collar MD4300822 Pan head screw PE8730200 Pulley ND0040030 E-ring, snap PA3734600 Paper guide PA3731100 Lid, lower PA3734700 Lid bracket M8490S...
  • Page 23 Pan head screw MT1300522 Hex nut PE2730300 Stopper collar PC1730300 Spring PA3731300 Roller bracket PB0730800 Shaft, pressure roller PE3720200 Roller PE3720500 Roller MA0300422 Pan head screw MC0300622 Pan head screw MN0300624 Hex bolt MN0300824 Hex bolt MN0400824 Hex bolt M8490S...
  • Page 24 M8490S Pressure Roller Assembly...
  • Page 25 Pressure Roller Item # Part # Description PL1730900 Roller holder PB0731800 Pressure roller PT1108040 Ball supporter PA4730300 Plate spring MJ9300622 Thin head screw PR1732800 Plate PR1732900 Plate MA1300822 Flat head screw PB0733601 Screw, holder NB0050022 Spring (washer) ND0050030 E-ring, snap M8490S...
  • Page 26 M8490S Cover Assembly...
  • Page 27 M8490S Cover Assembly...
  • Page 28 Pan head screw PH1730601 Cover, front PH2730100 Window PH1730700 Set plate MA7300625 Truss screw MA7300625 Truss screw PE6730300 SP case (A) PE6730400 SP case (B) PC0090300 Spring PB0013700 Spring shaft MT3020621 Hex nut NA1060022 Plain washer NB0060022 Spring washer M8490S...
  • Page 29 Main PCB Assembly Item # Part # Description RJ1731100 Main PCBA PA3730300 PCB bracket PA3730400 PCB bracket MD3301022 Pan head screw MD4300622 Pan head screw PC9730100 Spring PC9680000 Lock spring M8490S...

  • Page 30: Check Pcb Assembly

    Check PCB Assembly Item # Part # Description RJ4730600 Check PCB RH4730000 Check cable set PA3736600 Bracket PT9681600 Spacer NA0030022 Washer MT1300522 Nut, 2N3 MD4300822 Pan head screw M8490S...

  • Page 31: Memory Card Pcb Assembly

    Memory Card PCB Assembly Item # Part # Description RJ1723100 PCBA, memory PT9730000 Spacer MD3300622 Pan head screw M8490S...
  • Page 32 M8490S Parts List (Use with printer serial numbers between 50100000 and 70699999) Sato America, Inc. 10350-A Nations Ford Rd. Charlotte, NC 29708 Phone (704) 644-1650 Fax (704) 644-1662 P/N 9001046 REV. D...
  • Page 33 Description Frame Assembly Thermal Head Assembly Ribbon Assembly Feed Roller Assembly Pressure Roller Assembly Cover Assembly Main PCB Assembly Memory Upgrade (Option) M8490S Page # 34-39 40-43 44-48 49-52 53-53 54-56 57-57 58-58...
  • Page 34 M8490S Frame Assembly...
  • Page 35 M8490S Frame Assembly...
  • Page 36 M8490S Frame Assembly...

  • Page 37: Frame Assembly

    MN0300824 PB0730500 PA3730700 MJ9300622 PA3730800 PB0730700 PC2730300 ND0020030 PA3732800 PA3735000 MC0301022 MN0402524 M8490S Part Description Engine frame Dry metal Guide post Pan head screw Stay Pan head screw Spring bracket Pan head screw Shaft (support) Pan head screw Shaft (ribbon adjust)
  • Page 38 ND0040030 MD4400822 PT8074064 PT8150064 PL1720100 MJ1400524 RH1730600 MC0401222 PA3735700 PB0730600 MD4400822 PR1730600 ND0040030 MD4300822 M8490S Part Description Hex bolt Hex bolt Pulley Pulley W-point screw E-snap ring Shaft (idle) Hex bolt Pulley E-snap ring Pulley bracket (A) Shaft (roller) Tension roller...
  • Page 39 MD4400822 PR1730600 ND0040030 MD4300822 PR4730501 MD4301222 RJ2730200 MH0300821 RH1731300 RJ2730100 MD3300822 PH0730200 RH1731600 M8490S Part Description Shaft (idle) Gear Pulley Ball supporter E-snap ring Timing belt Shaft bracket Pan head screw Tension bracket Post (tension) Pan head screw Tension roller...
  • Page 40 M8490S Thermal Head Assembly...
  • Page 41 M8490S Thermal Head Assembly...

  • Page 42: Thermal Head Assembly

    PD1731200 MD4301022 MJ1300424 PA3735900 PV9730200 PB0731400 PE1730300 ND0050030 PC1730200 PR4731200 PR1732700 MD4300622 PB0733300 M8490S Part Description SEN5 cable Pan head screw Pressure cam E-snap ring Feed roller Ball supporter Ball supporter Gear E-snap ring Head frame Pan head screw Plate (adjust)
  • Page 43 Thermal Head Assembly Item # Part Number MD3250522 PA4730401 PC0730200 GH000521A RH1731200 RH1730300 PB5730300 MD3201221 M8490S E-snap ring Ribbon plate Part Description Pan head screw Plate spring (head cam) Spring (head open) Printhead assy. HDS cable HDP cable Screw (head)
  • Page 44 M8490S Ribbon Assembly...
  • Page 45 M8490S Ribbon Assembly...
  • Page 46 M8490S Ribbon Assembly...

  • Page 47: Ribbon Assembly

    PB0731200 PE4720200 PA0730100 MH1250621 MT1300522 MA0302522 PC0730100 MA0301821 PA0730200 PA0680300 PE7720100 M8490S Part Description SEN4 cable Sensor bracket (ribbon) Pan head screw Pan head screw Disc plate cover Pan head screw Pan head screw Pan head screw Hex nut Spring (tension)
  • Page 48 Ribbon Assembly Item # Part Number PE1681100 PR1730900 PA4690900 MH0300521 PT2301020 PA0680400 PC1730100 PE2730100 PB5730100 MA0302522 M8490S Part Description Guide plate (B) Ribbon boss Spring Screw Bushing Disc Spring Stopper collar Adjust screw Pan head screw...
  • Page 49 M8490S Feed Roller Assembly...
  • Page 50 M8490S Feed Roller Assembly...

  • Page 51: Feed Roller Assembly

    MJ1300424 PT1112060 PT1109050 PA1730100 PL2720100 MD4300822 PE8730200 ND0040030 PA3734600 PA3731100 PA3734700 M8490S Part Description Paper guide bracket Micro switch bracket SEN7 cable Pan head screw PCB bracket Pan head screw PCB bracket (D) Lift spring Pan head screw Pan head screw...
  • Page 52 PA3731000 MA0301022 MT1300522 PE2730300 PC1730300 PA3731300 PB0730800 PE3720200 MA0300422 MC0300622 MN0300624 MN0300824 M8490S Part Description Shaft (lid) Spring (open) E-snap ring Latch handle Shat (latch) Spring (latch) E-snap ring Sensor bracket (pitch) SEN2 cable Pan head screw Thin head screw...

  • Page 53: Pressure Roller Assembly

    Pressure Roller Assembly Item # Part Number PR1730100 PB0731800 PT1108040 PA4730300 MJ9300622 PA1730400 MC0300622 M8490S Part Description Roller holder Pressure roller Ball supporter Plate spring Screw Stopper plate Pan head screw...
  • Page 54 M8490S Cover Assembly...
  • Page 55 M8490S Cover Assembly...

  • Page 56: Cover Assembly

    PH2730100 PH1730700 MA7300625 MA7300625 PE6730300 PE6730400 PC0090300 PB0013700 MT3020621 NA1060022 NB0060022 M8490S Part Description Close cover (A) Power supply (115V) Fuse POW1 cable POW2 cable POW SW cable Pan head screw Pan head screw Pan head screw Pan head screw...

  • Page 57: Main Pcb Assembly

    Main PCB Assembly Item # Part Number RJ1730300 PA3730300 PA3730400 MD4300622 MD3301022 M8490S Part Description Main PCBA assy. PCB bracket (A) PCB bracket (B) Pan head screw Pan head screw...
  • Page 58 Memory Upgrade Assembly Item # Part Number RJ1723100 PT9730000 MD3300622 M8490S (Option) Part Description Card PCB set Spacer Pan head screw...

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