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OPERATOR MANUAL
IMPORTANT INFORMATION, KEEP FOR OPERATOR
This manual provides information for:
MODEL DEE/4
STEAM JACKETED KETTLE
· Self Contained
· Stainless Steel
· Floor Mounted
· Electrically Heated
· Tilting
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE.
READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND
WARNINGS CONTAINED IN THIS MANUAL.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, injury or
death. Read the installation, operating and maintenance
instructions thoroughly before installing or servicing this
equipment.
NOTIFY CARRIER OF DAMAGE AT ONCE
It is the responsibility of the consignee to inspect the container upon receipt of
same and to determine the possibility of any damage, including concealed dam-
age. Unified Brands suggests that if you are suspicious of damage to make a
notation on the delivery receipt. It will be the responsibility of the consignee to file
a claim with the carrier. We recommend that you do so at once.
Manufacture Service/Questions 888-994-7636.
Information contained in this document is known to be current and accurate at the time
of printing/creation. Unified Brands recommends referencing our product line websites,
unifiedbrands.net, for the most updated product information and specifications.
PART NUMBER 148783, REV. G (07/11)
Domestic
1055 Mendell Davis Drive
Jackson, MS 39272
888-994-7636, fax 888-864-7636
unifiedbrands.net
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Summary of Contents for Dover unified brands DEE/4
- Page 1 OPERATOR MANUAL IMPORTANT INFORMATION, KEEP FOR OPERATOR This manual provides information for: MODEL DEE/4 Domestic STEAM JACKETED KETTLE · Self Contained · Stainless Steel · Floor Mounted · Electrically Heated · Tilting THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
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Page 2: Important Operator Warnings
IMPORTANT - READ FIRST - IMPORTANT CAUTION: BE SURE OPERATORS READ, UNDERSTAND AND FOLLOW THE OPERATING INSTRUCTIONS, CAUTIONS, AND SAFETY INSTRUCTIONS IN THIS MANUAL. WARNING: THIS UNIT IS INTENDED FOR USE IN THE COMMERCIAL HEATING, COOKING, AND HOLDING OF WATER AND FOOD PRODUCTS, PER THE INSTRUCTIONS CONTAINED IN THIS MANUAL. ANY OTHER USE COULD RESULT IN SERIOUS PERSONAL INJURY OR DAMAGE TO EQUIPMENT AND WILL VOID WARRANTY. - Page 3 IMPORTANT - READ FIRST - IMPORTANT CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN. WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED.
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Page 4: Table Of Contents
Table of Contents Important Operator Warnings .............page 2-3 References ..................page 4 Equipment Description ..............page 5 Inspection and Unpacking ............page 6 Installation ..................page 7 Initial Start-Up ................page 8 Operation ................... page 9-10 Sequence of Operation .............. page 11 Cleaning .................. -
Page 5: Equipment Description
Equipment Description The DEE/4 is a floor-mounted, tilting, steam jacketed kettle with a thermostatically Thermostat Dial controlled, self-contained, electrically-heated steam supply and appropriate controls, mounted on a sturdy base. The kettle is available in 20, 40 or 60 gallon capacities. Indicator Light The body of the kettle is constructed of stainless steel, welded into one solid piece. -
Page 6: Inspection And Unpacking
Inspection & Unpacking CAUTION The unit will arrive in a heavy shipping carton and will be bolted or banded to a skid. SHIPPING STRAPS ARE UNDER TENSION Immediately upon receipt, inspect the carton carefully for exterior damage. AND CAN SNAP BACK WHEN CUT. TAKE CARE TO AVOID PERSONAL INJURY OR Carefully cut any polyester straps around the carton and detach the sides of the box DAMAGE TO THE UNIT BY STAPLES LEFT... -
Page 7: Installation
Installation The kettle is provided with complete internal wiring and is ready for immediate WARNING connection. Wiring diagrams are provided in this manual and on the inside of the INSTALLATION OF THE KETTLE MUST BE control housing service panel. Any mechanical or electrical changes must be approved DONE BY A CERTIFIED ELECTRICIAN OR by the Food Service Engineering Department. -
Page 8: Initial Start-Up
Initial Start-Up IMPORTANT Now that the kettle has been installed, you should test it to ensure that the unit is BE SURE ALL OPERATORS READ, operating correctly. UNDERSTAND AND FOLLOW THE . DIRECT SKIN CONTACT OPERATING INSTRUCTIONS, CAUTIONS Remove all literature and packing materials from inside and outside of the unit. AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL. -
Page 9: Operation
Operation WARNING The operator controls kettle heating with the thermostat dial. The dial turns heating WHEN TILTING KETTLE element power on or off and sets the kettle operating temperature. 1) WEAR PROTECTIVE OVEN MITT AND PROTECTIVE APRON. To Start Kettle EVERY DAY make sure that the jacket water level is between the 2) USE DEEP CONTAINER TO CONTAIN AND markers on the gauge glass. - Page 10 Operation WARNING When removing a lift-off cover: AVOID ALL DIRECT CONTACT WITH HOT Firmly grasp the handle SURFACES. DIRECT SKIN CONTACT COULD RESULT IN SEVERE BURNS. Lift rear edge (farthest from operator) 1-2” (3-5 cm) to allow steam and water vapor to escape the cooking vessel. Wait 2-3 AVOID ALL DIRECT CONTACT WITH HOT seconds.
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Page 11: Sequence Of Operation
Sequence of Operation The following “action-reaction” outline is provided to help understand how the kettle works. When the operator starts up the kettle by turning the operating thermostat dial from “OFF” to a desired setting, the thermostat switch closes. This lights up the heating indicator light and causes the contactors to close, allowing power to flow to heating elements. -
Page 12: Cleaning
Cleaning WARNING Suggested Cleaning Supplies KEEP WATER AND SOLUTIONS OUT OF A high quality detergent and sanitizer, or a combination cleaning- CONTROLS AND ELECTRICAL EQUIPMENT. sanitizing agent. DO NOT USE A HIGH PRESSURE HOSE TO Kettle brushes in good condition. CLEAN THE CONTROL CONSOLE, Spray Degreaser. - Page 13 Cleaning When the equipment needs to be sanitized, use a sanitizing solution CAUTION NEVER LEAVE A CHLORINE SANITIZER equivalent to one that supplies 200 parts per million chlorine. Obtain IN CONTACT WITH STAINLESS STEEL advice on the best sanitizing agent from your supplier of sanitizing SURFACES FOR LONGER THAN 30 products.
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Page 14: Maintenance
Maintenance NOTICE: Contact an authorized representative when repairs are required. WARNING WHEN TESTING, AVOID ANY EXPOSURE TO A Maintenance & Service Log is provided at the back of this manual. Each time THE STEAM BLOWING OUT OF THE SAFETY maintenance is performed on your kettle, enter the date on which the work was done, VALVE. - Page 15 Maintenance Air introduced to the jacket during filling must be removed to obtain CAUTION efficient heating. See “Jacket Vacuum.” KEEP GREASE AWAY FROM ELECTRICAL PARTS LOCATED NEAR THE GEARS. Water Treatment Procedure Obtain water treatment compound and a pH test kit from your WARNING TO AVOID INJURY, READ AND FOLLOW ALL authorized parts distributor.
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Page 16: Troubleshooting
Troubleshooting Your kettle is designed to operate smoothly and efficiently if properly maintained. However, the following is a list of checks to make in the event of a problem. Wiring diagrams are furnished inside the service panel. X indicates items which must be performed by an authorized technician. - Page 17 Troubleshooting SYMPTOM WHAT TO CHECK Safety valve leaks a small User a. For contamination that prevents seating of valve. With full amount of steam when pressure the kettle is operating. in the jacket, pull the lever all the way briefly to blow the valve clean, then let the lever snap back to seat the valve.
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Page 18: Parts List
Parts List OM-DEE/4... - Page 19 Parts List OM-DEE/4...
- Page 20 Parts List To order parts, contact your Authorized Service Agent. Supply the model designation, serial number, part description, part number, quantity, and when applicable, voltage and phase. KEY DESCRIPTION PART NO. KEY DESCRIPTION PART NO. WATER FILL ASSEMBLY 097007 SHAFT, HANDWHEEL 013624 SAFETY VALVE 097005...
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Page 21: Wiring Diagram
Wiring Diagram OM-DEE/4... -
Page 22: Service Log
Service Log Model No: Purchased From: Serial No: Location: Date Purchased: Date Installed: Purchase Order No: For Service Call: Date Maintenance Performed Performed By OM-DEE/4... - Page 23 OM-DEE/4...
- Page 24 1055 Mendell Davis Drive • Jackson MS 39272 888-994-7636 • 601-372-3903 • Fax 888-864-7636 unifiedbrands.net PART NUMBER 148783, REV. G (07/11) © 2011 Unified Brands. All Rights Reserved. Unified Brands is a wholly-owned subsidiary of Dover Corporation.
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