Dover unified brands groen DH-20 Operator's Manual
Dover unified brands groen DH-20 Operator's Manual

Dover unified brands groen DH-20 Operator's Manual

Steam jacketed kettle with standard electronic ignition
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OPERATOR MANUAL
IMPORTANT INFORMATION, KEEP FOR OPERATOR
2016 Gees Mill Road, Suite 200, Conyers, GA 30013
888-994-7636, fax 888-864-7636
unifiedbrands.net
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ,
UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS
CONTAINED IN THIS MANUAL.
FOR YOUR SAFETY Instructions to be followed in the event user smells
gas. This information shall be obtained by consulting your local gas
supplier. As a minimum, turn off the gas and call your gas company and
your authorized service agent. Evacuate all personnel from the area.
WARNING Improper installation, adjustment, alteration, service or
maintenance can cause property damage, injury or death. Read the
installation, operating and maintenance instructions thoroughly before
installing or servicing this equipment.
NOTIFY CARRIER OF DAMAGE AT ONCE It is the responsibility of the
consignee to inspect the container upon receipt of same and to determine
the possibility of any damage, including concealed damage. Unified
Brands suggests that if you are suspicious of damage to make a notation
on the delivery receipt. It will be the responsibility of the consignee to file
a claim with the carrier. We recommend that you do so at once.
Manufacture Service/Questions 888-994-7636.
EQUIPMENT DESCRIPTION
The Groen DH is a floor-mounted, tilting, steam jacketed kettle with a
thermostatically or electronically controlled, self-contained, gas-heated steam
source and appropriate controls, mounted on a sturdy base. The Model DH is
available in 20, 40, 60 or 80 gallon capacities.
The body of the DH Kettle is constructed of stainless steel, welded into one
solid piece. The kettle is furnished with a reinforced rim and a butterfly shaped
pouring lip. It has a steam jacket which is ASME shop inspected and registered
with the national board for working pressures up to 50 PSI, 3.45 bars. Kettle
finish is 180 emery grit on the inside and bright high buff polish on the outside.
The kettle is tilted with a hand crank to pour out its contents. Stainless steel
panels enclose the controls and the base. Four stainless steel tubular legs
support the unit. Bullet or flanged feet on each of the legs can be adjusted to
level the kettle. Standard DHT units include a two inch tangent draw-off valve.
The self-contained steam source is heated by propane or natural gas. Ignition
is electronic.
The kettle is charged at the factory with chemically pure water which contains
rust inhibitors. The steam source provides kettle temperatures of 150º to
approximately 295ºF (65 to 150ºC). Unit controls include a thermostat or
controller, pressure gauge, safety valve, pressure limit control, low water cut-
This manual provides information for:
STEAM JACKETED KETTLE WITH STANDARD
ELECTRONIC IGNITION
MODELS DH(T)-20/40/60/80 &
DH(T)-20/40/60/80(C,A) DOMESTIC & CE
REFERENCES
CSA INTERNATIONAL
8501 East Pleasant Valley Road
Cleveland, Ohio 44131
NATIONAL SANITATION FOUNDATION
3475 Plymouth Road
Ann Arbor, Michigan 48106
KLENZADE SALES CENTER ECOLAB, Inc.
370 Wabasha
St. Paul, Minnesota 55102
ZEP MANUFACTURING COMPANY
1310-T Seaboard Industrial Boulevard
Atlanta, Georgia 30318
off, power switch and gas regulator valve. The gas supply shuts off automatically
when the kettle is tilted.
The unit must be specified for use with natural or propane gas. Service
connections for gas and electricity are required. Standard power supply is 115
Volt (domestic) or 230V (CE). Alternate single-phase voltages (208-240V) are
available.
Kettle
Capacity
Kettle Body
Diameter
Base Width
Base Front to Back
Information contained in this document is known to be current and accurate at the time of printing/creation. Unified Brands
recommends referencing our product line websites, unifiedbrands.net, for the most updated product information and
specifications. © 2020 Unified Brands. All Rights Reserved. Unified Brands is a wholly-owned subsidiary of Dover Corporation.
PART NUMBER 177049, REV. E (10/20)
AMERICAN NATIONAL STANDARDS INST.,
Inc.
1430 Broadway
New York, New York 10018
Z223.1-1984 - National Fuel Gas Code
Z21.30 - Installation Gas Appliances &
Piping
NATIONAL FIRE PROTECTION ASSOCIATION
60 Battery march Park
Quincy, Massachusetts 02269
NFPA/54 -Installation Gas Appliances &
Piping
NFPA/70 - The National Electric Code
KETTLE DIMENSIONS
DH/DHT-20
DH/DHT-40
DH/DHT-60
20 gal.
40 gal.
(75 ltr)
(150 ltr)
20 in.
26 in.
(508 mm)
(660 mcm)
(762 mm)
35 in.
47 in.
(889 mm)
(1194 mm)
(1194 mm)
29 in.
29 in.
(736 mm)
(736 mm)
(736 mm)
DH/DHT-80
60 gal.
80 gal.
(225 ltr)
(302 ltr)
30 in.
34 in.
(863 mm)
47 in.
52 in.
(1320 mm)
29 in.
37.5 in.
(952 mm)

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Summary of Contents for Dover unified brands groen DH-20

  • Page 1 Information contained in this document is known to be current and accurate at the time of printing/creation. Unified Brands recommends referencing our product line websites, unifiedbrands.net, for the most updated product information and specifications. © 2020 Unified Brands. All Rights Reserved. Unified Brands is a wholly-owned subsidiary of Dover Corporation.
  • Page 2 IMPORTANT - READ FIRST - IMPORTANT IMPORTANT: THESE APPLIANCES MUST BE INSTALLED BY A COMPETENT PERSON IN WARNING: KEEP THE APPLIANCE AREA FREE AND CLEAR OF COMBUSTIBLE MATERIALS. CONFORMITY WITH THE INSTALLATION AND SERVICING INSTRUCTIONS FAILURE TO DO SO COULD RESULT IN FIRE OR PROPERTY DAMAGE. AND NATIONAL REGULATIONS IN FORCE AT THE TIME.
  • Page 3: Inspection And Unpacking

    PERFORMANCE DATA (CE) For efficient performance the DH kettle must be installed in a well-ventilated area. Items which might restrict or obstruct the flow of air for combustion and Model DH/DHT-20 DH/DHT-40 DH/DHT-60 ventilation must be removed. The area directly around the appliance must be free of combustible materials.
  • Page 4: Gas Supply

    Conversion section. Provide 230 VAC, 50 Hz, 1 Phase, 1 AMP or 40 Watts service. The electrical schematic is in the service compartment and this manual. WARNING: THE UNIT MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH GAS SUPPLY ELECTRICITY AND GAS.
  • Page 5: Burner Adjustment

    START-UP A pressure test point is fitted on the burner manifold and on the gas control valve. Now that your kettle has been installed, you should test it to ensure that the unit Natural (G20) Models mBar WCI (Water Column Inches) is operating correctly.
  • Page 6: Operation

    OPERATION d. Heating indicator light located on the control console, lights when the controller sends call to open the main gas valve and will cycle on and off once the unit reaches set temperature. If the unit is tilted, the main gas WARNING: WHEN TILTING KETTLE: valve will be disabled and the light will turn off until the unit is returned to 1) WEAR PROTECTIVE OVEN MITT AND PROTECTIVE APRON.
  • Page 7 atmospheric pressure), see “Jacket Vacuum” in this manual. 2. Basket Insert: c. Do not attempt to light any burner with a flame. An optional kettle basket insert set (Tri-BC) will assist in cooking water-boiled products including eggs, potatoes, vegetables, shell fish, pasta and rice. The d.
  • Page 8: Periodic Maintenance

    2. Scrape and flush out food residues. Be careful not to scratch the kettle with metal implements. (For DHT models only: After flushing the kettle, close the draw-off valve.) 3. Prepare a hot solution of the detergent/ cleaning compound as instructed by the supplier.
  • Page 9: Sequence Of Operation

    JACKET VACUUM/REMOVING AIR FROM JACKET 6. As you add water to the jacket, check water level to ensure that it is between minimum and maximum marks on glass or at the top of the sight glass port for When the kettle is cold, a positive pressure reading on the pressure/vacuum gauge models DH/DHT-80.
  • Page 10 assume an past the seat and accumulation of deposits on installed or the seating surface. Excessive deposits may prevent the valve from operating properly, and a SERVICING & CONVERSION This quality The minimum required pressure margin for this type of valve is 10% of the safety dangerous pressure build-up and equipment with proper relief valve set pressure, but not less than five PSI.
  • Page 11 The minimum required pressure margin for this If lift lever d OM/SM-DH-CE type of valve is 10% of the safety relief valve set evidence of pressure, but not less than five PSI. UNDER NO equipment 1. is connected from the valve outlet with 3.
  • Page 12 REMOVAL OF LOW WATER LEVEL CONTROL, TRANSFORMER OR FUSE 4. Stir the water continuously, while you slowly add water treatment compound, REPLACEMENT (TURN THE GAS & ELECTRICITY MAINS OFF) until the water reaches a pH between 10.5 and 11.5. Judge the pH by frequently comparing the color of the test strip with the color chart provided 1.
  • Page 13 3. Withdraw the On/Off switch. 2. Disconnect the electrical leads from the water sensor. 3. Drain the kettle by tilting it slightly and undoing the low water level sensor. 4. Replace in reverse order. Allow the kettle to drain into a suitably sized container. REMOVAL OF LAMPS 4.
  • Page 14: Replacement Parts

    2. Replace with new pressure gauge ensuring that an adequate sealing WHAT TO CHECK SYMPTOM compound is used. X indicates items which must be performed by authorized technician. Display not lit User a. That power supply is on. 3. Once the pressure gauge has been replaced, the kettle jacket will require (Advanced only) venting.
  • Page 15: Parts List

    Parts List For Classic & Advanced Control Models STAND & HOUSING ASSEMBLY QUANTITY Description Part # WELDMENT, FRAME, STAND 174805 WELDMENT, FRAME, STAND 174802 WELDMENT, CLADDING, STAND 174806 WELDMENT, CLADDING, STAND 174812 WELDMENT, PEDESTAL 175379 WELDMENT, PEDESTAL 175330 WELDMENT, CLADDING, PEDESTAL 175378 WELDMENT, CLADDING, PEDESTAL 175337...
  • Page 16 Parts List GAS VALVE, PIPING & BOTTOM COMPONENTS OM-DH(T) DOMESTIC & (CE) INTERNATIONAL...
  • Page 17 Parts List GAS VALVE, PIPING & BOTTOM COMPONENTS QUANTITY QUANTITY Description Part # Description Part # ELBOW, 90 DEG, UNION, 1/2 NPT 005495 TUBE, COPPER, 1/2" OD, SOFT 007334 NIPPLE, 1/2 NPT X CLOSE 008877 ELBOW, 90 DEG, 1/2 NPT, FEMALE 055634 NIPPLE, 1/2 NPT X 3"...
  • Page 18 Parts List MODULE BOX Description Part # NUT, LOCK, 1/2, CONDUIT 005487 SCREW, TRUSS HEAD, 8-32 X 005764 3/8" LONG MODULE BOX 123775 MODULE BOX (CE) 154061 GASKET, MODULE BOX 104941 GASKET, MODULE BOX (CE) 154070 MODULE, IGNITION 085153 MODULE, IGNITION (CE) 154059 NUT, HEX, KEPS, 6-32 071289...
  • Page 19 Parts List BURNER & PILOT/FLAME SENSOR COMPONENTS QUANTITY Description Part # BAFFLE PLATE 123496 BAFFLE PLATE 123497 BAFFLE PLATE 123498 NUT, HEX,SERRATED, 1/4-20 NT1101 PILOT BURNER, NAT GAS OR G20 123580 PILOT BURNER, PROPANE OR G31 128415 BRACKET, BURNER SUPPORT 117008 BRACKET, BURNER SUPPORT 117009...
  • Page 20 Parts List FLUE STACK QUANTITY Description Part # 20 Gal 40 Gal 60 Gal 80 Gal FLUE, MAIN BODY 117035 & FRONT SECTION 117036 FLUE, MAIN BODY 117031 & FRONT SECTION 117032 FLUE, MAIN BODY 137874 & FRONT SECTION 137872 FLUE, MAIN BODY 149220 &...
  • Page 21: Electrical Components

    Parts List Domestic ELECTRICAL COMPONENTS Description Part # ASSEMBLY, BOARD, WATER 122192 LEVEL LUG, GROUND, #14 - #6 AWG 129714 SCREW, HEX, SLOTTED HEAD, 069789 8-32 X 3/8" LONG WELDMENT, PANEL, 138123 ELECTRICAL NUT, HEX, KEPS, 10-32 071256 BLOCK, TERMINAL, 2-POLE 003887 FUSE, 3.0 AMP, TYPE 3 AG 077853...
  • Page 22 Parts List ELECTRICAL COMPONENTS Description Part # ELECTRICAL PANEL 154091 WELDMENT WATER LEVEL CONTROL BRD 148323 TERMINAL BLOCK 3-POLE 003888 FUSE HOLDER TYPE 3 AG 077854 FUSE 3.0 AMP 250 V 079965 PC BOARD MOUNTING POST 099901 SCREW ROUND HEAD 8-32 005056 1-1/4”...
  • Page 23: Front Panel Components

    Parts List For Classic Control Models FRONT PANEL COMPONENTS QUANTITY Description Part # 2" ALUMINUM KNOB 175095 174871 POWER SWITCH 177910 INDICATOR LIGHT, AMBER 116384 INDICATOR LIGHT, RED 116383 CLASSIC CONTROLS 174843 HEX NUT 101145 SPACER, LIGHT MOUNT 175221 Bracket, Light Mount 175222 Classic Controls Overlay 175303...
  • Page 24 Parts List TILT MECHANISM COMPONENTS QUANTITY Description Part # BUSHING, SNAP, 3/4" ID 000453 KEY, 3/8" SQUARE X 1-3/8" LONG 001474 SCREW, CAP, SOCKET HEAD, 3/8- 005097 16 X 1-1/2" LONG WASHER, LOCK, SPLIT, 3/8" 005618 NUT, HEX, 1/2-13 005705 WASHER, LOCK, 1/2"...
  • Page 25 Parts List WATER LEVEL & SAFETY VALVE COMPONENTS Description Part # CONNECTOR MALE 1/2" 054494 COUPLING FULL 1/2" NPT 005722 SWIVEL JOINT 1/2" NPT. 076680 NIPPLE, 1/2NPT X 2-1/2" 005552 LONG 1/2" X 10-1/2" 003229 NIPPLE(DH-20) NIPPLE, 1/2" NPT X 005600 12"(DH-40) ELBOW 90 DEG 1/2"...
  • Page 26 Parts List REPLACEMENT KETTLE BODY ASSEMBLIES QUANTITY Description Part # REPLACEMENT KETTLE BODY ASSEMBLIES KBA & TRUNNION DH-20 50 PSI 175173 KBA & TRUNNION DHT-20 2" TDO 50 PSI 175174 KBA & TRUNNION DH-40 50 PSI 175179 KBA & TRUNNION DHT-40 2" TDO 50 PSI 175180 KBA &...
  • Page 27: Wiring Diagram

    Domestic Wiring Diagram For Classic Control Models OM-DH(T) DOMESTIC & (CE) INTERNATIONAL...
  • Page 28 Domestic Wiring Diagram For Advanced Control Models OM-DH(T) DOMESTIC & (CE) INTERNATIONAL...
  • Page 29 Wiring Diagram OM-DH(T) DOMESTIC & (CE) INTERNATIONAL...
  • Page 30: Service Log

    Service Log Model No: Purchased From: Serial No: Location: Date Purchased: Date Installed: Purchase Order No: For Service Call: Date Maintenance Performed Performed By OM-DH(T) DOMESTIC & (CE) INTERNATIONAL...

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