Related Manuals for PelletMasters MKL225
Summary of Contents for PelletMasters MKL225
- Page 1 FLAT DIE PELLET MILL MKL225,MKL295 INSTRUCTION MANUAL Model No. Power Output Packing NW/GW (KW) (kg/h) (cm) (kg) MKL225 7.5KW/380V/3 phase 200~350 100*45*98 230/260 2-rollers, die fixed MKL295 15KW/380V/3 phase 450~700 128*60*105 450/480 2-rollers, die fixed...
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Page 2: Knowing Your Machine
1. Knowing your machine 1. Wheel 8. Gear box 2. Base 9. Stop button 3. Feed hopper 10. Start button 4. Pellet chute 11. Indicator light 5. Upper case 12. Ampere meter 6. Lower case 13. Voltmeter 7. Electrical cabinet... - Page 3 Functioning The pellet press is fixed with an engine with a power of RP-driven all kinds of different power. Via a drive shaft and the die roller wheels are caused to rotate. The starting material for the production of pellets, for example, sawdust is pressed by the wheels roller in the matrix.
- Page 4 2. Commissioning 2.1 Connection and location of the pellet mill WARNING: Disconnect all power supply before any maintenance. 2.1.1 Connection Type: KL225 7.5KW/380V: 17.5A Type: KL295 15KW/380V: 32A Check and tighten all screws and cables to the control unit as before the main power cable is mounted. Failure to observe this will result in damage to the control unit.
- Page 5 2.2 Rotation of the Roller Before the first pellet production, it is important to loop the die of the machine, which can make the die smooth and cleaning. To do this you need to prepare 5 kg flour 5 kg fine sand (e.g. play sand) 1,5 Liter Vegetable Oil Mix the ingredients in a bucket and squeeze the mixture 10-20 times completely through the die.
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Page 6: Setting The Machine
3. Operation of the Pellet Mill 3.1 WARNING The following safety rules must be reserved during operation of the pellet mill: 1. Disconnect power supply when you perform maintenance or transport the machine. 2. Always wear appropriate personal protection equipment. Wear hearing protection, eye protection, non-slip shoes, and tighten clothing. - Page 7 3.3 Production of Pellets Check whether the raw material is in consistency. Refer to lowing four material for pellets production. 1. Insert the plug of the machine, and press the start button. The engine should start and the die turns. If the engine does not turn, immediately press the stop button, and check or investigate the cause of the problems.
- Page 8 Machine blocked or clogged: Stop the machine immediately. Unplug the power. Remove the material from the machine and clean it. Check whether the material in consistency and the moisture content. 4. Use and Types of Pellets 4.1 Use of Pellets The pellets can be used in different areas, such as animal feeding, heating of the buildings, and the production of the manure.
- Page 9 Feed-Pellets Starting material: Straw, Hay, other feed (chopping) Use: Animal Bedding, Feed Mixture: directly (Total Moisture Content 12-15%) Fertilizer-Pellets Starting material: Manure, Straw/Hay (chopped) Use: Fertilization Mixture: approximately equal proportion (Total Moisture Content 12-15%) SAW DUST STRAW CEREALS PAPER...
- Page 10 5. Maintainance and important information Carefully and strictly follow the instructions which will make your pellet mill long time service. Failure to follow the instructions will cause parts defect or serious injury. Gearbox: 1. Check whether there are enough engine oil in the gearbox via the window on the gearbox. And please note that you need to pour out all of the engine oil in the gearbox after 60 hours operation.
- Page 11 ATTENTION! Be away from moving parts. Failure to do this will result in serious injury. Disconnect the power supply before maintenance or repair. Regularly check and re-tighten the screws and nuts due to vibration. 6. Grease 6.1 Grease the bearing on the main shaft via grease nipple. Be lubricated it weekly.
- Page 12 7. EXCHANGING ROLLER AND DIE 01 – Disconnect the power connector 02 – Remove the feed hopper 03 – Loosen the lock nuts on the upper case. 04 - Take off the upper case.
- Page 13 05 – Loosening the big nut on the center of the roller. 06 – Take off the roller carefully.
- Page 14 07 – To fix the holes on the two sides of the die by nuts, then hold the nuts to take off the die. 06 – Thoroughly clean the die 07 – Set the machine back together in reverse order WARNING: When you exchange the die and roller, please make sure there is no material in the upper case.