Southwest Windpower Whisper 200 HV Owner's Manual
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Southwest Windpower Whisper 200 HV Owner's Manual

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Southwest Windpower, Inc.
Renewable Energy Made Simple
Owners Manual
Installation, Operation and Maintenance
WHISPER WIND GENERATORS
MODEL Whisper 200 HV
For the *NEW* Whisper Link
Utility-Tie System
Southwest Windpower, Inc.
1801 W Route 66
Flagstaff, Arizona 86001
Phone: (928)-779-9463
Fax: (928)-779-1485
Email: info@windenergy.com
Web page: http://www.windenergy.com
© 15 October 2004 Southwest Windpower , Inc
All Right Reserved
WIND GENERATOR SERIAL NUMBER ________________

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  • Page 1 For the *NEW* Whisper Link Utility-Tie System Southwest Windpower, Inc. 1801 W Route 66 Flagstaff, Arizona 86001 Phone: (928)-779-9463 Fax: (928)-779-1485 Email: info@windenergy.com Web page: http://www.windenergy.com © 15 October 2004 Southwest Windpower , Inc All Right Reserved WIND GENERATOR SERIAL NUMBER ________________...
  • Page 2 For the *NEW* Whisper Link Utility-Tie System Southwest Windpower, Inc. 1801 W. Route 66 Flagstaff, Arizona 86001 Phone: (928)-779-9463 Fax: (928)-779-1485 Email: info@windenergy.com Web page: http://www.windenergy.com © 15 October 2004 Southwest Windpower , Inc All Right Reserved WIND GENERATOR SERIAL NUMBER ________________ SOUTHWEST WINDPOWER...
  • Page 3 Introduction Whisper 200 HV Whisper Link Manual Document #0229 REV B WELCOME TO YOUR RENEWABLE ENERGY SYSTEM! ELECTRICITY FROM THE WIND AND SUN: Renewable electric power systems provide independent electric power for boats, homeowners, farms, villages and commercial applications such as telecommunications. If utility power is available, your renewable energy system can reduce the electric bill and provide back up electricity during storms or line failure.

  • Page 4: Table Of Contents

    Table of Contents Whisper 200 HV Whisper Link Manual Document #0229 REV B Table of Contents INTRODUCTION - DESCRIPTION OF SYSTEMS - OVERVIEW OF WIND GENERATOR - TYPICAL GRID INTERCONNECT SYSTEM WIRING - WIRE SIZING 1. TOWER INSTALLATION 2. WIND GENERATOR ELECTRICAL PRE-TESTS 3.

  • Page 5: Introduction

    Southwest Windpower. Note that the illustration below is for information purposes only. See the appropriate section to properly wire your own wind system. Whisper Wind Generators (Whisper 200 HV with Whisper Link) include the turbine, Whisper Link, SMA Windy Boy inverter, and the user supplies the tower, and wiring.

  • Page 6: Overview Of Wind Generator

    Introduction Whisper 200 HV Whisper Link Manual Document #0229 REV B Overview of Wind Generator Whisper 200 HV Shown Blade Tail Fin Assembled Generator Blade Extender Tail Stalk Tower Insert What you should have with your Whisper wind generator Assembled Generator...
  • Page 7 The following tables are used to determine the wire size based on installation section for your system voltage and the distance required to connect your complete wiring details Whisper 200 HV to the Whisper Link. Distances are maximum one way distances from the turbine connection to Whisper Link COPPER FEET METERS...

  • Page 8: Tower Installation

    Installation Whisper 200 HV Whisper Link Manual Document #0229 REV B 1. TOWER INSTALLATION 1. TOWER LOCATION/TYPE AND HEIGHT. INSTALL TOWER (Install tower following manufacturer’s instructions.) Tower height minimum is 7 meters (20 feet) above trees or obstacles within 100m (300ft). The highest point on...

  • Page 9: Wind Generator Electrical Pre-Tests

    Installation Whisper 200 HV Whisper Link Manual Document #0229 REV B 2. WIND GENERATOR ELECTRICAL PRE-TESTS Complete these tests before mounting blades to rotor. These tests confirm that the wind generator was not damaged in shipment and is ready to install on the tower.

  • Page 10: Connect Wires And Mount Wind Generator To Tower

    Mounting Instructions The Whisper 200 HV turbine is designed to be mounted on 2.5” schedule 40 pipe (2.875” OD x .20” Wall). Check fit of insert by placing it inside the tower. A maximum of 1.5 mm (1/16 in) play is allowed. You must be able to pull pipe or tube tight against insert with mounting bolts.

  • Page 11: Install Tail

    Installation Whisper 200 HV Whisper Link Manual Document #0229 REV B 4. INSTALL TAIL Item Number Description Quantity Assembled Generator Tail Stalk Tail Fin Hex Bolts, M8 x 55 Nylon Washer, M8 X 31 SSTL Washer, M8 x 24 Nylock Nut, M8...

  • Page 12: Install Blades And Nose Cone

    Installation Whisper 200 HV Whisper Link Manual Document #0229 REV B 5. INSTALL BLADES AND NOSE CONE. DIVERSION SWITCH IN “STOP” POSITION. INSTALL BLADE AND NOSE CONE. 1. Bolt down Blade Extension (#1) to rotor using only the one bolt (#3) and lock washer (#2) nearest center of rotor. In- sure remaining Extension bolt-hole lines up with rotor by loosely inserting bolt in outer hole and tighten inner bolt securely.

  • Page 13: Whisper Link

    Whisper Link Whisper 200 HV Whisper Link Manual Document #0229 REV B 6. WHISPER LINK - MOUNTING Mounting The Whisper Link should be mounted against a vertical wall with the ON/OFF Switch to the top. The object is that the heat sink fins on the back of the unit be mounted vertically for good heat convection. The dump load side of the unit may in some situations get very hot.

  • Page 14: Normal Operation

    Whisper Link Whisper 200 HV Whisper Link Manual Document #0229 REV B WHISPER LINK - NORMAL OPERATION 1. Normal Operation – In normal operation the Whisper Link rectifies the 3-phase AC out of the turbine, and provides the inverter with a DC out- put voltage.

  • Page 15: Maintenance- Monthly

    Maintenance Whisper 200 HV Whisper Link Manual Document #0229 REV B 7. MAINTENANCE- MONTHLY Whisper Link 1. TEST STOP CONTROL (This checks electrical wiring.) STOP THE WIND GENERATOR BY SETTING THE STOP SWITCH TO OFF IN A MODERATE WIND (CHARGING BUT NOT FURLING). No unusual difficulty or noise should be experienced in stopping the propeller.

  • Page 16: Maintenance - Annual

    Maintenance Whisper 200 HV Whisper Link Manual Document #0229 REV B 8. MAINTENANCE - ANNUAL LOWER TOWER AND GIVE WIND GENERATOR A COMPLETE MECHANICAL CHECK. FIX OR Tighten tower and blade mount- ing bolts. See p. 9 and p. 11 for REPLACE ANY WORN OR LOOSE torque specifications.
  • Page 17 Maintenance Whisper 200 HV Whisper Link Manual Document #0229 REV B Maintenance Log Observe Monthly and Annual Inspection Requirements! Record ALL maintenance and repair work! Date Problem/Observation Action Taken SOUTHWEST WINDPOWER...

  • Page 18: Troubleshooting And Repair

    Troubleshooting and Repair Whisper 200 HV Whisper Link Manual Document #0229 REV B 9. TROUBLESHOOTING AND REPAIR WIND GENERATOR SYSTEM First, one must determine if the problem is mechanical or electrical. Refer to the two illustrations below and then proceed to the appropriate section.
  • Page 19 Troubleshooting and Repair Whisper 200 HV Whisper Link Manual Document #0229 REV B Table: Symptoms of Electrical Problems Symptom Possible Cause Correction i. Turn Stop switch to ON position. a. Stop switch is in OFF position 1. Propeller turns slowly even in strong wind, but will not start i.
  • Page 20 Troubleshooting and Repair Whisper 200 HV Whisper Link Manual Document #0229 REV B Table: Symptoms of Whisper Link Problems Symptom Possible Cause Correction 1. Propeller turns slowly, even in a. Stop Switch in OFF position i. Move switch to ON.
  • Page 21 Troubleshooting and Repair Whisper 200 HV Whisper Link Manual Document #0229 REV B ELECTRICAL DIAGNOSIS - DETERMINING THE TYPE OF ELECTRICAL PROBLEM Electrical problems can be in the generator, wiring, Windy Boy or in the Whisper Link. Determine which as follows:...
  • Page 22 Troubleshooting and Repair Whisper 200 HV Whisper Link Manual Document #0229 REV B ELECTRICAL DIAGNOSIS - DETERMINING THE TYPE OF ELECTRICAL PROBLEM Electrical problems can be in the generator, wiring, Windy Boy or in the Whisper Link. Determine which as follows: Condition II: Turbine blades appear to spin too quickly, unit fails to stall in diversion, low or no incoming power is detected.
  • Page 23 Troubleshooting and Repair Whisper 200 HV Whisper Link Manual Document #0229 REV B Table: Symptoms of Mechanical Problems Symptom Possible Cause Correction 1. Propeller is stationary, even in high a. Ice in generator, or ice on propeller i. Wait for warm weather winds b.
  • Page 24 The following two sheets provide a complete exploded view and parts list of the Whisper 200 HV. It is included as a guide for replacement parts and troubleshooting. It is, however, recommended that any internal repair of the turbine be performed by the factory or your authorized distributor.
  • Page 25 Mechanical Repair Whisper 200 HV Whisper Link Manual Document #0229 REV B Exploded View Parts List-Whisper 200 HV Item No. Description Quantity Southwest Windpower Part # - H80 Casting Top IAA07 Nylock Nut, M8 IAR17 Hex Head Cap Screw M8 x20...
  • Page 26 Mechanical Repair Whisper 200 HV Whisper Link Manual Document #0229 REV B SOUTHWEST WINDPOWER...
  • Page 27 Whisper 200 HV Whisper Link Manual Document #0229 REV B THIS PAGE INTENTIONALLY LEFT BLANK SOUTHWEST WINDPOWER...

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