York DHUC 036 Installation Instruction

York DHUC 036 Installation Instruction

Gas / electric single package air conditioners
Table of Contents

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INSTALLATION
INSTRUCTION
CAUTION
SCROLL COMPRESSORS
OPERATE IN ONLY ONE
DIRECTION.
If the compressor is
experiencing:
- low amperage draw
- similar discharge and
suction pressure
- increased noise level
It is operating in reverse.
Switch two line voltage
connections to correct.

GENERAL

Model DUC units are single package air conditioners with gas
heat designed for outdoor installation on a rooftop or a slab.
The units are completely assembled on rigid, permanently
attached base rails. All piping, refrigerant charge, and electrical
wiring is factory-installed and tested. The units require only electric
power, gas piping and duct connections at the point of installation.
The gas-fired heaters have aluminized steel tubular heat
exchangers and spark ignition with intermittent pilot.
This appliance is not to be used for temporary heating of
buildings or structures under construction.

INSPECTION

As soon as a unit is received, it should be inspected for possible
damage during transit. If damage is evident, the extent of the
damage should be noted on the carrier's freight bill. A separate
request for inspection by the carrier's agent should be made in
writing.

REFERENCE

Additional information on the design, installation, operation and
service of this equipment is available in the following reference forms:
530.18-N1.2V
-Economizer Accessory
530.18-N1.13V -Man. Outdoor Air Damper Accy 0-35%
530.18-N1.14V -Man. Outdoor Air Damper Accy 0-100%
530.18-N1.12V -Motorized Outdoor Air Damper Accy.y
530.18-N1.8V
-Coil Guard
Installer should pay particular attention to the words: NOTE, CAUTION and WARNING . Notes are intended to clarify or make
the installation easier. Cautions are given to prevent equipment damage. Warnings are given to alert installer that personal injury
and/or equipment damage may result if installation procedure is not handled properly.
THIS PRODUCT MUST BE INSTALLED IN STRICT COMPLIANCE WITH THE ENCLOSED INSTALLATION INSTRUCTIONS
AND ANY APPLICABLE LOCAL, STATE, AND NATIONAL CODES INCLUDING, BUT NOT LIMITED TO, BUILDING, ELECTRI-
CAL, AND MECHANICAL CODES
INCORRECT INSTALLATION MAY CREATE A CONDITION WHERE THE OPERATION OF THE PRODUCT COULD CAUSE
PERSONAL INJURY, PROPERTY DAMAGE AND/OR DEATH.
DE-ENERGIZE THE ELECTRICAL POWER AND TURN OFF THE GAS SUPPLY TO THE UNIT BEFORE ATTEMPTING TO
INSPECT, REPAIR OR PERFORM MAINTENANCE TO THE UNIT.
SINGLE PACKAGE AIR CONDITIONERS
Supersedes: 530.18-N8W (295)
MODELS DHUC 036, 048 & 060 (10 SEER)
MODEL DBUC 072 (9 EER)
(STYLE A & Belt-Drive Option)
CAUTION
WARNING
WARNING
GAS / ELECTRIC
FOR YOUR SAFETY
Do not store or use gasoline or
other flammable vapors or liquids
in the vicinity of this or any other
appliance.
If you smell gas:
1. Open windows
2. Don't touch electrical switches.
3. Extinguish any open flame.
4. Immediately call your gas supplier.
530.18-N2.11V -Low NOx Accessory
530.18-N8.2V
-High Altitude Accy. (Natural Gas)
530.18-N8.3V
-High Altitude Accy. (Propane)
530.18-N8.4V
-Gas Piping Accessory
530.18-N8.12V -Propane Conversion Accessor
690.15-N25V
-Low Ambient Accessory
Renewal Parts:
Refer to Parts Manual for complete listing of replacement
parts on this equipment.
All forms referenced in this instruction may be ordered from:
Publications Distribution Center
Unitary Products Group
P.O. Box 1592, York, PA 17405

APPROVALS

Design certified by CGA and UL listed as follows:
1. For use as a forced air furnace with cooling unit.
2. For outdoor installation only.
3. For installation directly on combustible flooring or, in the U.S.A.,
on wood flooring or Class A, B, or C roof covering material.
4. For use with natural gas and/or propane (LP) gas.
Not suitable for use with conventional venting systems.
530.18-N8W (1096)
035-14839

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Summary of Contents for York DHUC 036

  • Page 1: General

    GAS / ELECTRIC INSTALLATION SINGLE PACKAGE AIR CONDITIONERS INSTRUCTION Supersedes: 530.18-N8W (295) 530.18-N8W (1096) MODELS DHUC 036, 048 & 060 (10 SEER) 035-14839 MODEL DBUC 072 (9 EER) (STYLE A & Belt-Drive Option) CAUTION FOR YOUR SAFETY SCROLL COMPRESSORS Do not store or use gasoline or OPERATE IN ONLY ONE DIRECTION.
  • Page 2: Table Of Contents

    530.18-N8W TABLE OF CONTENTS General ................1 MAINTENANCE & TROUBLESHOOTING Inspection................1 Normal Maintenance............18 Reference ................1 Cleaning Flue Passages and Heating Elements ....18 Approvals ................1 Troubleshooting ............18 & 19 Nomenclature............... 2 TABLES INSTALLATION Description Page Limitations ................3 Unit Application Data ........
  • Page 3: Installation

    530.18-N8W INSTALLATION LIMITATIONS These units must be installed in accordance with the current 4. Roof structures must be able to support the weight of the unit and its options and / or accessories. Unit must be installed on editions of the following national and local safety codes: a solid level roof curb or appropriate angle iron frame.
  • Page 4: Filters

    530.18-N8W The supply and return air duct systems should be designed for the POWER AND CONTROL WIRING CFM and static requirements of the job. They should NOT be sized Field wiring to the unit must conform to provisions of the National to match the dimensions of the duct connections on the unit.
  • Page 5: Disconnect Switch Bracket For Optional Belt-Drive

    530.18-N8W TYPICAL CONTROL WIRING COOLING / HEATING (24 VOLT THERMOSTAT) THERMOSTAT TERMINALS UNIT TERMINAL STRIP TB1 JUMPER 24 VOLT TRANSFORMER 24 VOLT THERMOSTAT. IF THE UNIT HAS AN ECONOMIZER, REMOVE JUMPER J1 FROM TERMINALS 8 AND 10 ON THE RELAY BOARD TO PREVENT SIMULTANEOUS OPERATION OF THE SCROLL COMPRESSOR AND THE ECONOMIZER.
  • Page 6: Gas Connection

    530.18-N8W FIG. 4 - BOTTOM SUPPLY CONNECTION FIG. 3 - EXTERNAL SUPPLY CONNECTION EXTERNAL SHUT-OFF EXTERNAL SHUT-OFF The heating value of the gas may differ with locality. The value 6. The furnace and its individual manual shut-off valve must should be checked with the local gas utility. be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in NOTE: There may be a local gas utility requirement specifying...
  • Page 7: Vent And Combustion Air Hoods

    530.18-N8W VENT AND COMBUSTION AIR HOODS The vent and combustion air hoods are shipped attached to the blower housing in the blower compartment. These hoods must be installed on the outside of the gas heat access panel to ensure proper unit function. The necessary mounting screws are provided in a bag also attached to the blower housing.
  • Page 8: Supply Air Blower Perf . 3 - 6 Ton Direct-Drive 8 Motor & Drive Data-Belt-Drive Blower

    530.18-N8W TABLE 6 - SUPPLY AIR PERFORMANCE - 3 Thru 6 Ton w/Direct-Drive Blower GAS HEAT VALUES SHOWN @ 230/460/575 Volts - Side Duct Connections Available External Static Pressure - IWG* UNIT MOTOR 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00 SIZE...
  • Page 9 530.18-N8W TABLE 8 - SUPPLY AIR PERFORMANCE - 3 & 4 Ton w/Belt-Drive Blower 3 TON - SIDE DUCT CONNECTIONS @ 230/460/575 VOLTS Available External Static Pressure - IWG* UNIT AIR FLOW 0.20 0.30 0.40 0.50 0.60 0.70 0.80 SIZE Watts Watts Watts...
  • Page 10 530.18-N8W - SUPPLY AIR PERFORMANCE - 5 & 6 Ton w/Belt-Drive Blower TABLE 9 5 TON - SIDE DUCT CONNECTIONS @ 230/460/575 Volts Available External Static Pressure - IWG* UNIT AIR FLOW 0.20 0.30 0.40 0.50 0.60 0.70 0.80 SIZE Watts Watts Watts...
  • Page 11: Supply Air Blower Perf. 3 & 4 Ton Belt-Drive 9 Supply Air Blower Perf. 5 & 6 Ton Belt-Drive 10 Electrical Data Direct-Drive

    530.18-N8W TABLE 10 - ELECTRICAL DATA (BASIC UNIT) w/Direct-Drive Blower Motor VOLTAGE SUPPLY MAX. MAX. SCROLL COND. LIMITATIONS MINIMUM FUSE HACR UNIT POWER COMPRESSOR BLOWER CIRCUIT SIZE, BREAKER (SEE NOTE 1) SIZE SUPPLY MOTOR, MOTOR, AMPACITY SIZE, (SEE NOTE 2) MIN.
  • Page 12: Superheat, 048

    530.18-N8W TABLE 13 - SUPERHEAT CHARGING TABLE FOR MODEL 048 SUPERHEAT AT SCROLL COMPRESSOR SUCTION, °F, AIRFLOW = 400 CFM/TON OUTDOOR TEMPERATURE, INDOOR WB TEMPERATURE, °F °F 18.1 20.1 22.2 24.3 26.3 28.4 30.5 31.7 32.9 34.2 35.4 14.5 16.6 18.7 20.8 22.9...
  • Page 13: Dimensions And Clearances

    530.18-N8W (Direct-Drive Units) SCROLL COMPR. ACCESS ⁄ ⁄ ⁄ ⁄ ⁄ All dimensions are in inches. They are sub- ⁄ ject to change without notice. Certified di- ⁄ UTILITIES ENTRY DATA mensions will be provided upon request. KNOCKOUT REAR VIEW HOLE SIZE USED FOR...
  • Page 14: Operation

    530.18-N8W OPERATION COOLING SYSTEM When “TH1” on the thermostat closes, the draft motor relay The cooling section is a complete factory package utilizing an “DMR” or “DMC” is energized. The “DMR” or “DMC” power air-cooled condenser. The system is factory-charged with Refrigerant-22.
  • Page 15: Heat Anticipator Setpoints

    530.18-N8W The limit switch, operates when a high temperature operation of the main burners, a signal is sent to the ignition condition, caused by inadequate supply air flow occurs, control to close the main gas valve. thus shutting down the ignition control and closing the main 5.
  • Page 16: Pilot Checkout

    530.18-N8W PILOT CHECKOUT TABLE 17 - BELT-DRIVE SUPPLY AIR MOTOR PULLEY ADJUSTMENT The pilot flame should envelope 3/8 inches of the end of the flame sensor. Refer to Figure 10. To adjust pilot flame, (1) BLOWER DRIVE RANGE (RPM) TURNS remove pilot adjustment cover screw, (2) adjust the screw for OPEN* 3 TON...
  • Page 17: Checking Gas Input

    530.18-N8W evaporator coil may vary greatly, measuring the pressure CHECKING GAS INPUT drop across a wet coil under field conditions would be NATURAL GAS inaccurate. To assure a dry coil, the scroll compressors should be de-energized while the test is being run. 1.
  • Page 18: Normal Maintenance

    530.18-N8W MAINTENANCE NORMAL MAINTENANCE The manufacture recommends that the furnace system be inspected once a year by a qualified service person. CAUTION: Prior to any of the following maintenance proce- dures, shut off all power to the unit to prevent CLEANING FLUE PASSAGES AND HEATING personal injury.
  • Page 19 530.18-N8W 2. The supply air blower operates but the draft motor does not LIST” and that the pilot adjust screw is allowing some when the room thermostat is set to call for heat and the fan flow of gas as described in “PILOT CHECKOUT”. switch in the “ON”...
  • Page 20 208/230, 460 VOLT MODELS ONLY MODELS ONLY 208/230-1-60 VOLT MODELS ONLY Subject to change without notice. Printed in U.S.A. Copyright © by Unitary Products Group 1998. All rights reserved. 530.18-N8W Unitary Post Office York Box 1592 Pennsylvania Products 17405-1592 Group...

This manual is also suitable for:

Dbuc 072Dhuc 048Dhuc 060

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