Brobo PG300 Product And Maintenance Manual

Pedestal grinder

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BROBO WALDOWN (AUST) PTY. LTD.
65-67 Williams Rd, Dandenong, 3175
8 Fowler Rd, Dandenong, 3175
PO BOX 4274 Dandenong Sth, 3164
Victoria, AUSTRALIA.
Tel:
61 3 9794 8751
Fax: 61 3 9794 8792
PRODUCT AND MAINTENANCE MANUAL
PG300/350 PEDESTAL GRINDER MANUAL
YOUR BROBO WALDOWN DISTRIBUTOR IS:
Ken Bergman & Associates, LLC
KBA SAW
10533 Lorel Ave.
Oak Lawn, IL 60453-5154
www.BroboUSA.com
Precision Drilling Machines
Accessories
Website:
Tapping Machines
Machine Vices
Special Production Equipment
Pedestal Grinders
A.C.N.
098 264 316
A.B.N. 42 098 264 316
Email:
info@brobo.com.au
www.brobo.com.au
Multi Head Drills
Tool Grinders
Metal Cutting Saws
Quality
ISO 9001

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Summary of Contents for Brobo PG300

  • Page 1 A.C.N. 098 264 316 A.B.N. 42 098 264 316 BROBO WALDOWN (AUST) PTY. LTD. 65-67 Williams Rd, Dandenong, 3175 8 Fowler Rd, Dandenong, 3175 PO BOX 4274 Dandenong Sth, 3164 Quality Victoria, AUSTRALIA. ISO 9001 Tel: 61 3 9794 8751 Email: info@brobo.com.au...
  • Page 2: Table Of Contents

    OPERATING MANUAL FOR PG300/350 PEDESTAL GRINDER TECHNICAL SPECIFICATION CHAPTER 1: Installation of the Machine Unpacking and Handling the Machine Parts Checklist Minimum Requirements Anchoring the Grinder Unit Connection to Power Source CHAPTER 2: Safety and Accident Prevention Operation of the Machine 2.1.1 Noise Level...
  • Page 3: Technical Specification

    V-Belt “B” Section – 70mm 300mm x 50mm width x PG350 2.2kW op. @ 50Hz, 31.75mm bore (1¼”) 608mm, R937mm & 1770/2070 RPMs 415V, 3PH (3220020) V-Belt “B” Section – 70mm Packed Weight: PG300 – 195 kg PG350 – 205 kg...
  • Page 4: Chapter 1: Installation Of The Machine

    CHAPTER 1 - Installation of the Machine 1.1 Unpacking and Handling the Machine Upon receiving the Brobo Waldown PG300/350 Pedestal Grinder, the machine should be sitting in the upright position before opening the packaging (See Figure 1). Carefully remove the packaging surrounding the pedestal grinder. Position the grinder to the desired location, ensuring that a power outlet is available and within reach of the grinder power cord.
  • Page 5: Parts Checklist

    Parts Checklist Along with the grinder unit, check that the following accessories, packed "loose", are included as follows: ACCESSORIES 1  Operation Manual Minimum Requirements For the machine to function correctly, the room in which the grinder unit is to be installed must be in the vicinity of, and satisfy the following conditions: ...
  • Page 6: Connection To Power Source

    To activate the drill, engage the green START button. If all of the above procedures have been carried out correctly, the grinder should now be operational The Brobo Waldown PG300/350 Pedestal Grinder is now ready for use. Chapter 3 provides a detailed...
  • Page 7: Chapter 2: Safety And Accident Prevention

    Operation of the Machine The Brobo Waldown PG300/350 Pedestal Grinder is specifically design for grinding of various ferrous metal sections. This machine involves high-speed revolutions; therefore extreme caution is required when operating the device.
  • Page 8: Power Supply

    2.1.2 Power Supply The 415/240V power supply requirements for this machine are of a high level and unauthorised interference and or inadequate maintenance could result in a situation that could put the operator at risk. A qualified electrical engineer should be assigned to maintain and repair the system. General Requirements Lighting Insufficient lighting during the operation of the drill unit would constitute a safety hazard for the people concerned.
  • Page 9: Machine Safety Devices

    The following standards listed in section 2.4.1, which are applicable to the Brobo Waldown PG300/350 Pedestal Grinder, are those specified by the EEC Committee that governs safety of machinery, health and safety at work, personal protection and safeguarding of the work environment.
  • Page 10: Chapter 3: Main Functions And Operation Of The Machine

    The bracket mountings also allow the user to adjust the position of the eye shield to suit various work piece. 3.1.2 Emergency Stop Button In compliance with Australian Standards and ISO 9001, all Brobo grinding/buffing machiens are now provided with emergency STOP button for ease of access during emegency. 3.1.3 Toolrest As implied, the toolrest provides a stable platform in which the user can rest any toolpiece for resharpening.
  • Page 11: Preparation For Operation

    Preparation for Operation The following procedure is recommended for the correct grinding using the Brobo Waldown PG300/350 Pedestal Grinder. PROCEDURE Clean the workpiece to ensure it is free of any grit, swarf or flammable substances. It is highly recommended that a solvent be used to remove any residue, while ensuring the solvent is inflammable and non-toxic.
  • Page 12: Chapter 4: Drawings, Layouts, Assembly And Spare Parts

    CHAPTER 4 - Drawings, Layouts, Assembly and Spare Parts 4.1.1 Assembly Drawing (Sheet 1 of 3)
  • Page 13: Assembly Drawing (2 Of 3)

    4.1.2 Assembly Drawing (Sheet 2 of 3)
  • Page 14: Assembly Drawing (3 Of 3)

    4.1.3 Assembly Drawing (Sheet 3 of 3)
  • Page 15: Miscellaneous Part List

    Please find below of most commonly replaced spare parts, aside from those specified on pages 9 - 11. These listed parts draw reference to components found predominantly associated with the Brobo Waldown PG300/350 Pedestal Grinder units. Should you require a spare part that you are not familiar with, or not shown in Chapter 4, please contact Brobo Group Engineering department.
  • Page 16: Chapter 5: Maintenance And Selection Of Consumables

    CHAPTER 5 – Maintenance and Selection of Consumables Role of the Operator The person operating and maintaining the Brobo Waldown PG300/350 Pedestal Grinder must familiarise themselves with these instructions for their own safety and that of others, in addition to safeguarding the production of the machine.
  • Page 17 Check that the glass eye shield is in good condition and free of any damage. If a crack is present on the surface of the glass, immediately replace the eye shield by contacting the Brobo Spare Parts Department.
  • Page 18: Chapter 6: Troubleshoot

    CHAPTER 6 - Troubleshoot 6.1 General Troubleshooting Below lists of some of the most common problems associated with the Brobo Waldown PG300/350 Pedestal Grinder and the recommended troubleshooting procedures to undertake to rectify the situation. If the solutions provided do not resolve the problems, or the problem identified differs from those listed, immediately contact Brobo Group engineering department.
  • Page 19: Hazard/Risk Assessment

     During a power failure, turn the machine off. Hazardous Events Unexpected Start Up  If problem persists, please contact Brobo Group engineering department. Additional  Ensure grinder wheel, counter plates and locking Operator Error Hazards nuts are correctly secured.
  • Page 20: Warranty

     Brobo Group Warranty         1.1 The supplier warrants that all goods supplied by it, shall be free from defects in materials and workmanship for a period  of twenty four (24) months from the date of delivery to the Customer. ("the Warranty Period"), on the following terms and  conditions.  1.2    The Customer shall promptly provide written particulars to the supplier on becoming aware of any defect in the goods  during the Warranty Period, and shall provide the Supplier with all necessary access, facilities and information to enable the  Supplier to ascertain or verify the nature and the cause of the defect and to carry out its obligations under this warranty.  1.3    The Supplier's obligation under this warranty is limited to repairs of the defect goods and the Supplier is under no  obligation to replace the goods or refund the value of the goods to the Customer.  1.4    If the goods are, in the opinion of the Supplier, not defective or if any defect is attributable to any one or more of the  following circumstances then the Supplier is under no obligation whatsoever to the Customer:   1.4.1     The use of the goods for a purpose other than that for which they were intended to be used;   1.4.2     The repair, modification or alteration of the goods by any person other than the Supplier;   1.4.3     Where the defect has arisen due to misuse, neglect or accident, howsoever arising;   1.4.4     Where the defect has arisen due to installation of the goods which were, in the reasonable opinion of the Supplier,    incorrectly carried out   1.4.5     Where the goods have not been correctly stored or maintained  1.4.6      Where the defect has arisen due to normal wear and tear on the goods     1.5    The Supplier is under no obligation under this warranty where the Customer has failed to observe the terms of  payment for the goods or any other obligation imposed by the terms and conditions of this warranty.  1.6    In the event that the Supplier is supplying goods, which have been manufactured by third parties, the Customer shall  be entitled to the benefit of any Manufacturer's Warranty in respect of such goods. The Customer acknowledges that the  Supplier accepts no responsibility whatsoever for any Manufacturer's Warranty or any claim howsoever arising from the use  of the goods, whether singularly or in combination with other products.  1.7    The Supplier shall not be liable for any indirect or consequential losses or expenses suffered by the Customer,  howsoever caused.  1.8    Except as specifically set out herein, or in writing by way of catalogue or pamphlet or otherwise provided by the  Supplier to the Customer any term, representation, condition or warranty in respect of the quality, condition or description  of the goods, whether implied by statute, common law, trade usage, custom or otherwise, is hereby expressly excluded.    This warranty is given by Brobo Group Pty Ltd, ABN: 42 098 264 316  Address: 65‐67 Williams Rd, Dandenong, VIC 3175     8 Fowler Rd, Dandenong, 3175  Ph: 03 9794 8751 Fax: 03 9794 8792   ...

This manual is also suitable for:

Pg35032200103220020

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