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BROBO WALDOWN (AUST) PTY. LTD.
65-67 Williams Rd, Dandenong, 3175
PO BOX 4274 Dandenong Sth, 3164
Victoria, AUSTRALIA.
Tel:
61 3 9794 8751
Fax: 61 3 9794 8792
PRODUCT AND MAINTENANCE MANUAL
200/250HD BENCH/BUFF GRINDER MANUAL
YOUR BROBO DISTRIBUTOR IS:
Precision Drilling Machines
Accessories
Website:
Tapping Machines
Machine Vices
Special Production Equipment
Pedestal Grinders
A.C.N.
098 264 316
A.B.N. 42 098 264 316
Email:
info@brobo.com.au
www.brobo.com.au
Multi Head Drills
Tool Grinders
Metal Cutting Saws
Quality
ISO 9001
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Table of Contents
Related Manuals for Brobo 250HD
Summary of Contents for Brobo 250HD
- Page 1 A.C.N. 098 264 316 A.B.N. 42 098 264 316 BROBO WALDOWN (AUST) PTY. LTD. 65-67 Williams Rd, Dandenong, 3175 PO BOX 4274 Dandenong Sth, 3164 Quality Victoria, AUSTRALIA. ISO 9001 Tel: 61 3 9794 8751 Email: info@brobo.com.au Fax: 61 3 9794 8792 Website: www.brobo.com.au...
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Page 2: Table Of Contents
OPERATING MANUAL FOR 200/250HD SERIES BENCH/BUFF GRINDER TECHNICAL SPECIFICATION CHAPTER 1: Installation of the Machine Unpacking and Handling the Machine Parts Checklist Minimum Requirements Anchoring the Grinder Unit Connection to Power Source CHAPTER 2: Safety and Accident Prevention Operation of the Machine 2.1.1 Noise Level... -
Page 3: Technical Specification
200mm x 25mm wide x 19.05mm bore, Bench/Buff Grinder 2800 RPMS (max), 415V, 3PH (3850220) 3/4” x 20 TPI 250HD, 1 PH 0.75kW op. at 4.1 amps @ Bench Grinder 250mm x 25mm wide x 19.05mm bore (3500060) 2800 RPMS (max), 240V, 1PH 250HD, 3 PH 0.75kW op. -
Page 4: Chapter 1: Installation Of The Machine
CHAPTER 1 - Installation of the Machine 1.1 Unpacking and Handling the Machine Upon receiving the Brobo Group 200HD/250HD Bench/Buff Grinder, the machine should be sitting in the upright position before opening the packaging. Carefully remove the packaging surrounding the grinder unit and elevating the machine away from the box, mindful that the machine should be equally supported. -
Page 5: Parts Checklist
Parts Checklist Along with the grinder unit, check that the following accessories, packed "loose", are included as follows: ACCESSORIES 1 Operation Manual Minimum Requirements For the machine to function correctly, the room in which the grinder unit is to be installed must be in the vicinity of, and satisfy the following conditions: ... -
Page 6: Connection To Power Source
If all of the above procedures have been carried out correctly, the grinder should now be operational The Brobo Group 200HD/250HD Bench/Buff Grinder is now ready for use. Chapter 3 provides a detailed description of the various functional features of the grinder and its operating cycle. -
Page 7: Chapter 2: Safety And Accident Prevention
Operation of the Machine The Brobo Group 200HD/250HD Bench/Buff Grinder is specifically design for grinding of various ferrous metal sections. This machine involves high-speed revolutions; therefore extreme caution is required when operating the device. -
Page 8: Power Supply
2.1.2 Power Supply The 415/240V power supply requirements for this machine are of a high level and unauthorised interference and or inadequate maintenance could result in a situation that could put the operator at risk. A qualified electrical engineer should be assigned to maintain and repair the system. General Requirements Lighting Insufficient lighting during the operation of the drill unit would constitute a safety hazard for the people concerned. -
Page 9: Machine Safety Devices
The following standards listed in section 2.4.1, which are applicable to the Brobo Group 200HD/250HD Bench/Buff Grinder, are those specified by the EEC Committee that governs safety of machinery, health and safety at work, personal protection and safeguarding of the work environment. -
Page 10: Chapter 3: Main Functions And Operation Of The Machine
3.1.3 Grinding Wheel Rated at 40/60 coarseness, the general purpose grinding wheels are provided on all Brobo bench grinding machines. It is advisable to all operators that grinding/buffing wheels are available for purchase for various applications from reputable hardware stores. -
Page 11: Preparation For Operation
Preparation for Operation The following procedure is recommended for the correct grinding using the Brobo Group 200HD/250HD Bench/Buff Grinder. PROCEDURE Clean the workpiece to ensure it is free of any grit, swarf or flammable substances. It is highly recommended that a solvent be used to remove any residue, while ensuring the solvent is inflammable and non-toxic. -
Page 12: Chapter 4: Drawings, Layouts, Assembly And Spare Parts
CHAPTER 4 - Drawings, Layouts, Assembly and Spare Parts 4.1.1 Assembly Drawing (Sheet 1 of 3) -
Page 13: Assembly Drawing (2 Of 3)
4.1.2 Assembly Drawing (Sheet 2 of 3) -
Page 14: Assembly Drawing (3 Of 3)
4.1.3 Assembly Drawing (Sheet 3 of 3) -
Page 15: Miscellaneous Part List
Please find below of most commonly replaced spare parts, aside from those specified on pages 9 - 11. These listed parts draw reference to components found predominantly associated with the Brobo Group 200HD/250HD Bench/Buff Grinder units. Should you require a spare part that you are not familiar with, or not shown in Chapter 4, please contact Brobo Group Engineering department. -
Page 16: Chapter 5: Maintenance And Selection Of Consumables
CHAPTER 5 – Maintenance and Selection of Consumables Role of the Operator The person operating and maintaining the Brobo Group 200HD/250HD Bench/Buff Grinder must familiarise themselves with these instructions for their own safety and that of others, in addition to safeguarding the production of the machine. - Page 17 Check that the glass eye shield is in good condition and free of any damage. If a crack is present on the surface of the glass, immediately replace the eye shield by contacting the Brobo Spare Parts Department.
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Page 18: Chapter 6: Troubleshoot
CHAPTER 6 - Troubleshoot 6.1 General Troubleshooting Below lists of some of the most common problems associated with the Brobo Group 200HD/250HD Bench/Buff Grinder and the recommended troubleshooting procedures to undertake to rectify the situation. If the solutions provided do not resolve the problems, or the problem identified differs from those listed, immediately contact Brobo Group engineering department. -
Page 19: Hazard/Risk Assessment
Substance excess coolant, oils and other aggregate. During a power failure, turn the machine off. Hazardous Events Unexpected Start Up If problem persists, please contact Brobo Group engineering department. Additional Ensure grinder wheel, counter plates and locking Operator Error Hazards nuts are correctly secured. -
Page 20: Warranty
Brobo Group Warranty 1.1 The supplier warrants that all goods supplied by it, shall be free from defects in materials and workmanship for a period of twenty four (24) months from the date of delivery to the Customer. ("the Warranty Period"), on the following terms and conditions. 1.2 The Customer shall promptly provide written particulars to the supplier on becoming aware of any defect in the goods during the Warranty Period, and shall provide the Supplier with all necessary access, facilities and information to enable the Supplier to ascertain or verify the nature and the cause of the defect and to carry out its obligations under this warranty. 1.3 The Supplier's obligation under this warranty is limited to repairs of the defect goods and the Supplier is under no obligation to replace the goods or refund the value of the goods to the Customer. 1.4 If the goods are, in the opinion of the Supplier, not defective or if any defect is attributable to any one or more of the following circumstances then the Supplier is under no obligation whatsoever to the Customer: 1.4.1 The use of the goods for a purpose other than that for which they were intended to be used; 1.4.2 The repair, modification or alteration of the goods by any person other than the Supplier; 1.4.3 Where the defect has arisen due to misuse, neglect or accident, howsoever arising; 1.4.4 Where the defect has arisen due to installation of the goods which were, in the reasonable opinion of the Supplier, incorrectly carried out 1.4.5 Where the goods have not been correctly stored or maintained 1.4.6 Where the defect has arisen due to normal wear and tear on the goods 1.5 The Supplier is under no obligation under this warranty where the Customer has failed to observe the terms of payment for the goods or any other obligation imposed by the terms and conditions of this warranty. 1.6 In the event that the Supplier is supplying goods, which have been manufactured by third parties, the Customer shall be entitled to the benefit of any Manufacturer's Warranty in respect of such goods. The Customer acknowledges that the Supplier accepts no responsibility whatsoever for any Manufacturer's Warranty or any claim howsoever arising from the use of the goods, whether singularly or in combination with other products. 1.7 The Supplier shall not be liable for any indirect or consequential losses or expenses suffered by the Customer, howsoever caused. 1.8 Except as specifically set out herein, or in writing by way of catalogue or pamphlet or otherwise provided by the Supplier to the Customer any term, representation, condition or warranty in respect of the quality, condition or description of the goods, whether implied by statute, common law, trade usage, custom or otherwise, is hereby expressly excluded. This warranty is given by Brobo Group Pty Ltd, ABN: 42 098 264 316 Address: 65‐67 Williams Rd, Dandenong, VIC 3175 Ph: 03 9794 8751 Fax: 03 9794 8792 Email: info@brobo.com.au This warranty is provided in addition to other rights and remedies you have under law: Our goods come with guarantees which cannot be excluded under the Australian Consumer Law. You are entitled to replacement or refund for a major ...
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