Setra Systems SPC3000 Series User Manual

Particle counters

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SPC3000 Series
Particle Counters
User's Manual
Version 2.0

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Summary of Contents for Setra Systems SPC3000 Series

  • Page 1 SPC3000 Series Particle Counters User's Manual Version 2.0...
  • Page 2 Neither is any liability assumed for damages resulting from the use of the information contained herein. Neither Setra Systems, Inc. nor its affiliates shall be liable to the purchaser of this product or third parties for damages, losses, costs, or expenses incurred by purchaser or third parties as a result of: accident, misuse, or abuse of this product or unauthorized modifications, repairs, or alterations to this product, or failure to strictly comply with Setra Systems operating and maintenance instructions.
  • Page 3: Table Of Contents

    1-5 Product Views ............................9 2-1 Unpacking and inspecting the Instrument ..................10 2-2 Registering Your Product ........................10 2-3 Contacting Setra Systems ........................10 2-4 Storing and Shipping the Instrument ....................10 2-5 Power Considerations and Connecting to AC Power..............10 2-6 Turning the Unit On ..........................
  • Page 4: Overview

    The Setra Systems particle counters provide a range of particle size measurement from 0.3 µm to 10.0 µm for both 0.1 and 1.0 CFM flow. These sensors allow for efficient particle counting with high accuracy and resolution that meets ISO 21501-4 for the calibration of a particle sensor.
  • Page 5: Specifications

    1-2 Specifications Factory calibrated at 0.5 & 5.0 μm Size Channels: SPC35102M3NWNNS Factory calibrated at 0.5, 1.0, 2.5 & 5.0 μm Size Channels: SPC35104M3NWNNS 0.5 to 5.0 μm Size Range Flow rates 1.0 CFM (28.3 LPM) 50% @ 0.5 μm; 100% for particles >0.75 μm per JIS Counting Efficiency Factory calibrated at 0.3, 0.5, 1.0, &...
  • Page 6 Factory calibrated at 0.5, 1.0, 2.5 & 5.0 μm Size Channels: SPC35014M3NWNNS 0.5 to 10 μm Size Range Flow rates 0.1 CFM (2.83 LPM) 50% @ 0.5 μm; 100% for particles >0.75 μm per JIS Counting Efficiency...
  • Page 7 Zero Count <1 count / 5 minutes (<2 particles / ft³) (per ISO 21501-4 & JIS) Calibration NIST traceable External vacuum >15” (38.1 cm) of Hg Vacuum Requirements MODBUS™ RTU or ASCII outputs (specified upon order) Communication Modes Connections RS-485 LED Indicators User-settable LED Ring Green: Solid or blinking based on Modbus register value...
  • Page 8: Included Accessories

    1-3 Included Accessories Description Part Number Image Wiring Connector AS-99086 3000 Series User Manual MN-24028 (USB Key – One per order)
  • Page 9: Optional Accessories

    1-4 Optional Accessories Description Part Number Image Isoprobe 0.1 CFM (2.83 LPM) Stainless Steel PS-12041 Isoprobe 1.0 CFM (28.3 LPM) Stainless Steel AT-2101 Purge Filter Assembly 0.1 CFM (2.83 LPM) AS-99002A Purge Filter Assembly 1.0 CFM (28.3 LPM) AS-99041A...
  • Page 10: Product Views

    1-5 Product Views...
  • Page 11: Unpacking And Inspecting The Instrument

    Carefully unpack the Instrument from its shipping container and inspect the contents for damaged or missing items. If the Unit appears damaged or something is missing, contact the carrier and Setra Systems immediately. Please save the container and packing material in case you must return the Instrument.
  • Page 12: Laser Safety Information

    2-7 Laser Safety Information The Remote Particle Sensor is a Class 1 laser-based instrument. •During normal operation, you will not be exposed to laser radiation. •Precaution should be taken to avoid exposure to hazardous radiation in the form of intense, focused, invisible light. •Exposure to this light may cause blindness.
  • Page 13: Interpreting Indicators

    3-1 Interpreting Indicators LED Ring Indicator (Red/Green) Power Indicator (Green) Service Indicator (Red) Figure 3-1 Front Panel LEDs LED Indicators User-settable LED Ring Green: Solid or blinking based on Modbus register value Red: Solid or blinking based on Modbus register value Power LED Green: Solid = Power, Blinking = Counting Service LED...
  • Page 14: Connections

    3-2 Connections Figure 3-2 Connections on Top of Instrument (inlet) Figure 3-3 Connections on Bottom Right of Instrument (vacuum connection)
  • Page 15: Installation

    3-3 Installation Please follow the steps below to prepare the instrument. 1. Locate where instrument(s) are going to be mounted. 2. Attach the Optional Isokinetic Inlet Joint Tube to the top of the inlet. Figure 3-5 Attach Optional Isokinetic Inlet to Joint Tube 3.
  • Page 16: Data Port

    4. Please refer to section 3.4 and 3.5 for communication and wiring details. 5. Attached the sensor to an external vacuum pump system with a tube at the bottom of the instrument. Add a negative pressure gauge to the other end of the tube. If the pressure is more than -15 in.Hg (-50kPa) vacuum.
  • Page 17: Multiple Sensor Installation

    3-6 Multiple Sensor Installation Figure 3-6 Typical Multiple Sensor Installation Diagram In a multiple instrument configuration, the wires should be connected from adjacent instruments at the terminal block connector in order to create a bus and keep stub lengths to a minimum. 3-7 Cautions During Setup 1.
  • Page 18: Maintenance/Calibration

    ISO 21501-4 states that the recommended calibration interval of an LSAPC (light scattering airborne particle counter) is one year or less. For calibration, please contact Setra Systems or an authorized distributor. • Please check the negative pressure at the tube (where it connects to the outlet of the unit) to ensure that the vacuum pump is providing enough negative pressure to the unit.
  • Page 19 Appendix – A The MODBUS Register Map can be found on the USB memory stick as a separate PDF document file...
  • Page 20 Setra Systems, Inc. 159 Swanson Road Boxborough, MA 01719, USA Phone: +1-978-264-0292 www.setra.com...

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