Operation; Maintenance - Sealey 3000CXD.V4 Instructions

Trolley jack 3tonne standard chassis
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4. operation

4.1.
Before first use.
4.1.1.
Assemble handle by sliding the two parts together and rotating until the locking pin clicks into position. Partially unscrew knurled nob
(fig1) until handle slides fully into socket. Tighten the knurled nob to lock handle in place.
4.1.2.
Before using jack for the first time, purge the hydraulic unit in order to eliminate any air in the system. turn handle anti clockwise to
open release valve.
4.1.3.
Pump for 30 to 40 seconds. When complete, close the release valve by turning the handle clockwise.
4.1.4.
Place a few drops of hydraulic jack oil on pump piston and pump handle several times to distribute oil. thoroughly lubricate moving parts.
4.2.
General jacking.
WarninG! Before lifting ensure safety instructions are read and understood.
4.2.1.
Position the jack saddle under the vehicle manufacturer's recommended lifting point.
4.3.
jacking the vehicle.
4.3.1.
rotate handle clockwise to close the release valve.
4.3.2.
commence pumping handle up and down using maximum strokes until the jack saddle reaches the vehicle manufactures jacking point.
check the jacking point is centrally located on the saddle and raise the vehicle.
4.3.3.
should the jack become overloaded, a safety excess pressure valve will open, and stop the vehicle from lifting.
WarninG! the jack is a lifting device only and must not be used to support the load. use correctly rated axle stands to support the load.
lowering the vehicle.
4.4.
4.4.1.
if using axle stands, raise the jack high enough for the stands to be easily removed. then turn handle anticlockwise very slowly to open
the valve.
4.4.2.
the lowering speed is controlled by the amount you turn the handle. lower carefully, avoid any sudden changes in descent rate which
would shock load the hydraulic system.
WarninG! ensure there are no persons or obstacles beneath the vehicle, or in the path of its descent.

5. Maintenance

5.1.
When the jack is not in use, the ram should be in its lowest position to minimise corrosion. remove the handle to inactivate jack.
5.2.
Keep the jack clean and lubricate all moving parts with oil on a regular basis.
5.3.
Before each use check for broken, cracked, bent, or loose parts, or any visible damage to ram, pump, saddle, lifting arm, frame and all
parts including nuts, bolts, pins and other fasteners. if any suspect item is found remove jack from service and take necessary action to
remedy the problem.
do not use the jack if believed to have been subjected to abnormal load or shock load.
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5.4.
Periodically check the pump piston and the ram for signs of corrosion. clean exposed areas with a clean oiled cloth.
5.5.
After one year the oil should be replaced in order to extend the life of the jack. use hydraulic jack oil only.
WarninG! only competent personnel should attempt hydraulic maintenance or repair.
5.6.
to check the oil level, fully lower the jack and remove filler plug fig.2. the correct level is the bottom of the screw hole. if oil level is low, fill
as required. Pump jack 5 or 6 times to expel air. Pump jack up to full height and pour off excess oil before refitting plug.
do not touch the safety overload valve fig.1.
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note: use a good quality jack oil, such as seAleY HYdrAulic JAcK oil.
WarninG: do not use brake fluid, or any fluid other than hydraulic jack oil as this may cause serious damage to the jack and will
invalidate the warranty.
5.7.
to drain the oil, remove the filler plug and raise front of jack. make sure that no dirt is allowed to enter the hydraulic system.
iMportant: no resPonsiBilitY is AccePted for incorrect use of Product.
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Hydraulic products are only repaired by local service agents. We have service/repair agents in all parts of the uK.
do not return JAcKs to us. Please telephone us on 01284 757500 to obtain the address and 'phone number of your local
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agent. if jack is under guarantee contact your local sealey dealer.
5.8.
de-commissioning the jack
should the jack become completely unserviceable and require disposal, draw off the oil into an approved container and dispose of
the jack and the oil according to local regulations.
© Jack sealey limited
fig.1
Original Language Version
fig.2
3000cXd.V4| issue 1 01/03/17

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