Burley Debdale 9104-C Installation Instructions & User Manual

Fireball with catalytic converters

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Installation Instructions
& User Manual
with catalytic converters
Cross Section – Artist Impression
Applicable Appliances
Debdale 9104-C, Hollywell 9105-C, Brampton 9108-C,
Launde 9304-C, Bradgate 9305-C, Carlby 9307-C, Swithland 9308-C.
Thorncombe 9404-C, Hardwick 9405-C, Ashdown 9408-C
Document reference BUR/09/21
Revision date: September 2021
Page 1 of 20

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Summary of Contents for Burley Debdale 9104-C

  • Page 1 & User Manual with catalytic converters Cross Section – Artist Impression Applicable Appliances Debdale 9104-C, Hollywell 9105-C, Brampton 9108-C, Launde 9304-C, Bradgate 9305-C, Carlby 9307-C, Swithland 9308-C. Thorncombe 9404-C, Hardwick 9405-C, Ashdown 9408-C Document reference BUR/09/21 Revision date: September 2021...
  • Page 2: Table Of Contents

    THESE INSTRUCTIONS MUST BE LEFT WITH THE USER FOR FUTURE REFERENCE Table of Contents Approvals ............................4 TECHNICAL DATA ......................... 5 Stove Dimensions (mm) ........................ 6 Room Sealing Options ........................6 Installation Instructions......................... 7 The Clean Air Act 1993 and Smoke Control Areas ..............7 Chimneys, Flues, Hearths and Surrounds ...................
  • Page 3 Thank You Thank you for purchasing a Burley Fireball Wood Burning Stove; we hope you will be delighted with the super-efficient performance. Included with your stove is the Burley ‘Thank You Kit’*, which typically contains:-  A Spanner to attach and adjust the tension of the air control lever ...
  • Page 4: Approvals

    Features… Cross Section – Artist Impression You now own the world’s most efficient stove! Approvals All the stoves in these instructions are approved to EN13240:2001 and EN13240 A2:2004. They are all Ecodesign approved for use after 2022 and also satisfy the more stringent 2022 approved EcoExcel (models Debdale, Launde, Thorncombe, Hardwick and Ashdown) and EcoElite (models Hollywell, Brampton, Bradgate, Carlby, Swithland, Hardwick and Ashdown).
  • Page 5: Technical Data

    TECHNICAL DATA 9104-C 9105-C 9108-C 9304-C 9305-C 9308-C 9307-C All built to EN13240 9404-C 9405-C 9408-C Efficiency (Net) 84.9% 90.4% 88.6% 84.3% CO concentration 0.1% 0.06% 0.04% 0.08% @ 13% Oxygen Dry logs <20% H₂O Dry logs <20% H₂O Dry logs <20% H₂O Dry logs <20% H₂O Maximum length 200 - Maximum length 250 -...
  • Page 6: Stove Dimensions (Mm)

    Stove Dimensions (mm) Model 127 (5”) 9104-C 97.5 152 (6”) 9105-C 152 (6”) 9108-C 127 (5”) 9304-C 97.5 152 (6”) 9305-C 152 (6”) 9307-C 152 (6”) 9308-C 127 (5”) 9404-C 97.5 152 (6”) 9405-C 152 (6”) 9408-C Room Sealing Options 40mm Depth 50mm Depth Page 6 of 20...
  • Page 7: Installation Instructions

    When installing these appliances, all local regulations, including those referring to national and European Standards need to be complied with. This manual covers the appliances: Burley Models: 9104-C, 9105-C, 9108-C, 9304-C, 9305-C, 9307-C, 9308-C. 9404-C, 9405-C and 9408-C The nominal space heating output is: 9104-C &...
  • Page 8: Chimneys, Flues, Hearths And Surrounds

    Aeration hole must be left open for use Aeration hole can be in Smoke Control closed, if not used in areas Smoke Control Areas. Chimneys, Flues, Hearths and Surrounds Chimneys The 9104-C, 9304-C and 9404-C require a minimum chimney flue of 5” (125mm), 9105-C, 9108- C, 9305-C, 9307-C, 9308-C, 9405-C and 9408-C models require a minimum chimney flue of 6”...
  • Page 9: Air Supply And Room Sealing Kit (Optional)

    Stoves are very heavy and most materials used for hearths crack very easily. It is impossible for Burley to inspect each hearth or comment on every installation, so the onus is on the installer to ensure the construction of the hearth is suitable for the application.
  • Page 10: Stove Assembly

    WARNING The Burley Fireball & Firecube series of stoves are primarily for burning wood (this includes logs and sawdust briquettes). In smoke control areas only wood fuels should be used. Before purchasing a stove we would strongly advise you seek the advice of a HETAS installer to ensure suitability of the product to your home.
  • Page 11: Door Handle Assembly

    Door Handle Assembly The Door handle is pre-assembled and fitted to your stove. The information below is for reference only. Fit the door handle and parts as per the assembly diagram below. (Please note it is very important to fit the parts in the correct sequence). Tighten up the socket screw using the Allen key provided in the ‘thank you’...
  • Page 12: Air Lever Assembly

    Air Lever Assembly Tilt the stove back on the rear legs and support it so you can access the underneath of the stove (A). M10 Washer above lever arm Put the M10 washer over the threaded stud, push the air lever through the slot in the front of the stove, locate the end of the lever over the air plate bar and threaded stud, ensuring that the M10 washer sits over the unthreaded shoulder of the stud.
  • Page 13: Optional Convection Tube Cover Plate (91Xx Models Only)

    Optional Convection Tube Cover Plate (91XX models only) The cover plate is an option on the Fireballs for those people who do not like the appearance of the convection tubes. Fitting the cover plate is easy: Offer the cover plate up to the stove and locate the clips on the rear into the tubes and push it on.
  • Page 14: Assembly And Installation Of The Stove Fire Bricks And Baffle

    Assembly and Installation of the Stove Fire Bricks and Baffle Having positioned your Burley stove and connected it to a chimney with flue pipe, you need to assemble the inside parts. There are five internal components: top brick, two side cheeks, a rear brick and a stainless steel baffle.
  • Page 15: Catalytic Converters

    Catalytic converters The catalytic converter(s) are bonded in the top vermiculite board, they work by capturing carbon monoxide and releasing it as carbon dioxide, generating more heat in the process. They have been placed in the ideal position for effectiveness and longevity, and unlike many catalytic wood burners, if treated with care they should never need replacing.
  • Page 16: Recommended Fuels & Using The Moisture Meter

    (s) and invalidates your warranty. The best way to refuel any wood stove is ‘little and often’ and Burley’s stoves are no different. it is best to keep adding a small log every 45 minutes rather than adding large ones every 2 hours.
  • Page 17: Troubleshooting/Poor Appliance Operation

    occasionally the ceramic glass can frost (something even the windows on the space shuttle could not achieve during re-entry), and although it is very rare, the stainless steel baffle can also be damaged, stainless steel melts at over 1500°C! The ONLY thing that a stove thermometer shows is that you have an inefficient stove and are losing a lot of heat up the flue, not a great deal of use really.
  • Page 18: Care Of Glass

     The baffle should be cleaned at least twice a year with heavy use, checked, renewed as required and replaced.  Unless advised by Burley the stove should not be used with any baffle missing.  All rope and glass seals should be checked annually and replaced as necessary.
  • Page 19: Safety

    The fireguard should be manufactured in accordance with BS 8423:2002. Spare Parts If you need to replace the consumable items in your Burley stove then please contact your retailer who will be able to source the parts for you. Common parts that “wear out”: 9104-C, 9304-C &...
  • Page 20: Warranty

    HETAS installer, who will be able to provide the answers to most questions. Your Burley retailer also has a great deal of experience and will also be able to provide helpful advice. Further help is available from Burley’s Customer Services department who will be pleased to give advice, if necessary.

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