RED BAND Clipper CS451 Operator's Safety And Service Manual

RED BAND Clipper CS451 Operator's Safety And Service Manual

Floor saw

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O
PERATOR
S
AND
ERVICE
Clipper CS451
Floor Saw
RED BAND UK LTD
Units 41 -45 • The Warren
East Goscote Ind. Est.
East Goscote • Leicester
LE7 3XA
'
S
S
AFETY
M
ANUAL
Tel: 0116 260 2601
Fax: 0116 260 2603
sales@redbanduk.co.uk
www.redbanduk.co.uk

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Summary of Contents for RED BAND Clipper CS451

  • Page 1 ’ PERATOR AFETY ERVICE ANUAL Clipper CS451 Floor Saw RED BAND UK LTD Tel: 0116 260 2601 Units 41 -45 • The Warren Fax: 0116 260 2603 East Goscote Ind. Est. sales@redbanduk.co.uk East Goscote • Leicester www.redbanduk.co.uk LE7 3XA...
  • Page 3 For all spare parts please contact: Red Band UK Ltd Units 41 - 45 The Warren East Goscote Industrial Estate East Goscote Leicester LE7 3XA Tel : 0116 260 2601 Fax : 0116 260 2603 e-mail : sales@redbanduk.co.uk web : www.redbanduk.co.uk...
  • Page 4: Cs 451 P13

    Declaration of conformity The undersigned manufacturer: SAINT-GOBAIN ABRASIVES S.A. 190, BD J.F. KENNEDY L- 4930 BASCHARAGE Declares that this product: CS 451 P13 70184628433 Floor saw: Code: is in conformity with the following Directives: • European Machinery Directive 2006/42/EC • Electromagnetic Compatibility Directive 2004/108/EC and European standard: •...
  • Page 5: Table Of Contents

    CS 451 P13 OPERATING INSTRUCTIONS AND SPARE PARTS LIST 1 Basic Safety Instructions 1.1 Symbols 1.2 Machine plate 1.3 Safety instructions for particular operating phases 2 General description of the CS 451 2.1 Short description 2.2 Layout 2.3 Technical data 2.4 Vibration emission declaration 3 Assembly and commissioning 3.1 Operator’s handle assembly...
  • Page 6: Basic Safety Instructions

    1 Basic Safety Instructions The CS 451 is exclusively designed for the cutting of floors made of asphalt, green and cured concrete (reinforced or not) as well as of industrial cement. Uses other than the manufacturer's instructions shall be considered as contravening the regulations.
  • Page 7: Machine Plate

    Danger: risk of cut 1.2 Machine plate Important data can be found on the following plate located on the machine: Machine model Machine code Weight Year of production Maximum blade diameter Bore diameter Machine type Serial number Power Safety standard Blade speed 1.3 Safety instructions for particular operating phases Before commencing work...
  • Page 8: General Description Of The Cs 451

    While the engine is running • Do not move the machine whilst the blade is running idle. • Do not run the machine without the security guards in place. • Apply cooling water continuously whilst cutting and in good time (even when dry cutting to avoid dust)! Petrol powered machines: •...
  • Page 9: Layout

    2.2 Layout Made of jig welded open profile steel, the CS 451 is stable but at the same time, easily transportable. The one-piece blade guard (1) fully protects the operator and his working environment. It is firmly fixed to the main frame but can be opened by rotation to change blades. A manually operated hand wheel mechanism (2) enables graduated depth setting.
  • Page 10 The precisely manufactured blade shaft is fitted into two heavy-duty self-aligning pillow block bearings, including grease nipples. On one end is a Poly-V pulley with taper lock and on the other end the shaft is reduced to 25,4mm, allowing an inner flange to be fixed. Outer flange is assembled on the shaft with a 36mm locking nut.
  • Page 11: Technical Data

    2.3 Technical data Engine Honda GX390, 4 stroke, 1 cylinder, 13HP (9,6kW) Fuel Automotive unleaded gasoline with a pump octane rating of 86 or higher (research octane rating of 91 or higher) Honda 4-Stroke, or equivalent high detergent, premium quality motor oil certified to meet or exceed U.S.
  • Page 12: Assembly And Commissioning

    3 Assembly and commissioning Before beginning the work with the CS 451, you have to assemble some parts. 3.1 Operator’s handle assembly Secure the operator’s handle in a comfortable user position by using the locking screws. 3.2 Tool assembly Only NORTON blades with a maximum diameter of 450 mm can be fitted on the CS 451. A blade with a maximum diameter of 450 mm can be fitted.
  • Page 13: Starting The Machine

    3.4 Starting the machine Make sure the blade is raised clear up the ground before starting the machine. Turn the fuel valve to the ON position. Move the choke lever to the CLOSED position. NOTE: do not use the choke if the engine is warm or the air temperature is high.
  • Page 14: Transport And Storing

    4 Transport and Storing Take the following measures in order to transport and store the CS 451 securely. 4.1 Securing for transport Before transporting the machine: • Remove the blade. • Empty the water tank. • Lower the handle in its fixing tube and secure it using the locking screws. •...
  • Page 15: Operating The Cs 451

    5 Operating the CS 451 5.1 Site of work Before you start working, please check the following points: • Remove from the site anything, which might hinder the working procedure. • Make sure the site is sufficiently well lit. • Place, when used, the water hose so that it can’t be damaged •...
  • Page 16: Maintenance And Service

    • At the end of the cut, raise the blade out of the cut by turning the hand wheel anti-clockwise, shut-off the water and switch off the engine. 6 Maintenance and service CAUTION: to perform maintenance of the machine, always switch it off. Always wear a mask and safety goggles while performing the maintenance of machine.
  • Page 17: Maintenance Of The Engine

    6.2 Maintenance of the engine Regular service period Perform at every indicated month or operating hour interval, whichever comes first  Check level Engine oil Change Check Air Cleaner filter Clean Fuel strainer cup Clean Spark plug Check-Clean Fuel line Check (Replace if necessary) Every 2 years Engine oil...
  • Page 18 Air Cleaner CS 451 has a dual type filter. To service the air cleaner filter, remove the blade and the water tank from the machine, and drive the engine support in its lowest position using the hand wheel. Follow these instructions: •...
  • Page 19 Cyclone filter When the cyclone housing becomes dirty, unscrew the three special pan screws and wipe or wash the components with water. Next, thoroughly dry the components and carefully reassemble them. When reinstalling the cyclone, ensure that the tab on the air intake fits properly into the groove in the pre-cleaner cap.
  • Page 20 Fuel line To service the fuel line, follow these instructions: • Drain the fuel into a suitable container, and remove the fuel tank. • Disconnect the fuel line, and unscrew the fuel filter from the tank. • Clean the filter with solvent, and check, that filter...
  • Page 21: Breakdowns: Causes And Cures

    7 Breakdowns: causes and cures 7.1 Breakdown-finding procedures Should any breakdown occur during the use of the machine, turn it off. Let only qualified staff make any intervention other than the ones described in the previous section. 7.2 Trouble-shooting guide Trouble Possible source Resolution...
  • Page 22: Appendix

    8 Appendix Order Ref: Bin No. Norton No C99 CS451 00310- JQ01 PIVOT FRAME 353378 JQ02 REAR AXLE KIT 006550 JQ03 REAR WHEEL 005495 JQ04 REAR AXLE 006551 JQ05 FRONT WHEEL 006552 JQ06 RING 005502 JQ07 WEAR RING 005129 JQ08 FEED TUBE 006553 JQ09...
  • Page 23 Order Ref: Bin No. Norton No C99 CS451 00310- JQ40 WATER TAP 004426 JQ41 WATER COUPLING F ½” 004081 JQ42 SPLASH GUARD 006566 JQ43 BASE FRAME 353455 JQ44 PIVOT AXLE ASSY. 006568 JQ45 PIVOT AXLE ONLY. 006569 JQ46 PARK BRAKE 353508 JQ47 HONDA ENGINE...
  • Page 24: Exploded Part Drawings

    8.1 Exploded part drawings...

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