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Ryobi G-237 Owner's Operating Manual page 2

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THANK YOU FOR BUYING A RYOBI PRODUCT.
To ensure your safety and satisfaction, carefully read
through this OWNER'S MANUAL before using the product.
General Power Tool Safety Warnings
WARNING Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in elec-
tric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-op-
erated (corded) power tool or battery-operated (cordless) power
tool.
1) Work area safety
a) Keep work area clean and well lit. Cluttered or dark ar-
eas invite accidents.
b) Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases or
dust. Power tools create sparks which may ignite the dust
or fumes.
c) Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces
such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is
earthed or grounded.
c) Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric
shock.
d) Do not abuse the cord. Never use the cord for carrying,
pulling or unplugging the power tool. Keep cord away
from heat, oil, sharp edges or moving parts. Damaged
or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an exten-
sion cord suitable for outdoor use. Use of a cord suit-
able for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoid-
able, use a residual current device (RCD) protected
supply. Use of an RCD reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use com-
mon sense when operating a power tool. Do not use a
power tool while you are tired or under the influence
of drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal
injury.
b) Use personal protective equipment. Always wear eye
protection. Protective equipment such as dust mask, non-
skid safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is
in the off-position before connecting to power source
and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or
energising power tools that have the switch on invites ac-
cidents.
d) Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at
all times. This enables better control of the power tool in
unexpected situations.
f) Dress properly. Do not wear loose clothing or jewel-
lery. Keep your hair, clothing and gloves away from
moving parts. Loose clothes, jewellery or long hair can be
caught in moving parts.
g) Do not use a damaged accessory. Before each use
inspect the accessory such as abrasive wheels for
chips and cracks, backing pad for cracks, tear or
excess wear, wire brush for loose or cracked wires.
If power tool or accessory is dropped, inspect for
damage or install an undamaged accessory. After
inspecting and installing an accessory, position
yourself and bystanders away from the plane of the
rotating accessory and run the power tool at maximum
no-load speed for one minute. Damaged accessories will
normally break apart during this test time.
h) Wear personal protective equipment. Depending on
application, use face shield, safety goggles or safety
glasses. As appropriate, wear dust mask, hearing
protectors, gloves and workshop apron capable of
stopping small abrasive or workpiece fragments. The
eye protection must be capable of stopping flying debris
generated by various operations . The dust mask or
respirator must be capable of filtrating particles generated
by your operation. Prolonged exposure to high intensity
noise may cause hearing loss.
i) Keep bystanders a safe distance away from work area.
Anyone entering the work area must wear personal
protective equipment. Fragments of workpiece or of a
broken accessory may fly away and cause injury beyond
immediate area of operation.
j) Hold the power tool by insulated gripping surfaces
only, when performing an operation where the cutting
accessory may contact hidden wiring or its own cord.
Cutting accessory contacting a "live" wire may make
exposed metal parts of the power tool "live" and could give
the operator an electric shock.
k) Position the cord clear of the spinning accessory. If
you lose control, the cord may be cut or snagged and your
hand or arm may be pulled into the spinning accessory.
l ) Never lay the power tool down until the accessory has
come to a complete stop. The spinning accessory may
grab the surface and pull the power tool out of your control.
m) Do not run the power tool while carrying it at your
side. Accidental contact with the spinning accessory could
snag your clothing, pulling the accessory into your body.
n) Regularly clean the power tool's air vents. The motor's
fan will draw the dust inside the housing and excessive
accumulation of powdered metal may cause electrical
hazards.
o) Do not operate the power tool near flammable
materials. Sparks could ignite these materials.
p) Do not use accessories that require liquid coolants.
Using water or other liquid coolants may result in
electrocution or shock.
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged rotating
wheel, backing pad, brush or any other accessory. Pinching or
snagging causes rapid stalling of the rotating accessory which
in turn causes the uncontrolled power tool to be forced in the
direction opposite of the accessory's rotation at the point of the
binding.
For example, if an abrasive wheel is snagged or pinched by
the workpiece, the edge of the wheel that is entering into the
pinch point can dig into the surface of the material causing
the wheel to climb out or kick out. The wheel may either jump
toward or away from the operator, depending on direction
of the wheel's movement at the point of pinching. Abrasive
wheels may also break under these conditions.
Kickback is the result of power tool misuse and/or incorrect
operating procedures or conditions and can be avoided by
taking proper precautions as given below.
a) Maintain a firm grip on the power tool and position
your body and arm to allow you to resist kickback
forces. Always use auxiliary handle, if provided, for
maximum control over kickback or torque reaction
during start-up. The operator can control torque reactions
or kickback forces, if proper precautions are taken.
g) If devices are provided for the connection of dust ex-
traction and collection facilities, ensure these are con-
nected and properly used. Use of dust collection can
reduce dust-related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool
for your application. The correct power tool will do the job
better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it
on and off. Any power tool that cannot be controlled with the
switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the
battery pack from the power tool before making any ad-
justments, changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of starting
the power tool accidentally.
d) Store idle power tools out of the reach of children and do
not allow persons unfamiliar with the power tool or these
instructions to operate the power tool. Power tools are
dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or bind-
ing of moving parts, breakage of parts and any other
condition that may affect the power tools operation. If
damaged, have the power tool repaired before use. Many
accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained
cutting tools with sharp cutting edges are less likely to bind
and are easier to control.
g) Use the power tool, accessories and tool bits etc. in ac-
cordance with these instructions, taking into account the
working conditions and the work to be performed. Use
of the power tool for operations different from those intended
could result in a hazardous situation.
5) Service
a) Have your power tool serviced by a qualified repair
person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
Safety Warnings Common for Grinding Operations:
a) This power tool is intended to function as a grinder
t o o l . R e a d a l l s a f e t y w a r n i n g s , i n s t r u c t i o n s ,
illustrations and specifications provided with this
power tool. Failure to follow all instructions listed below
may result in electric shock, fire and/or serious injury.
b) Operations such as sanding, wire brushing, polishing
or cutting-off are not recommended to be performed
with this power tool. Operations for which the power tool
was not designed may create a hazard and cause personal
injury.
c) Do not use accessories which are not specifically
designed and recommended by the tool manufacturer.
Just because the accessory can be attached to your power
tool, it does not assure safe operation.
d) The rated speed of the accessory must be at least
equal to the maximum speed marked on the power
tool. Accessories running faster than their rated speed can
break and fly apart.
e) The outside diameter and the thickness of your
accessory must be within the capacity rating of your
power tool. Incorrectly sized accessories cannot be
adequately guarded or controlled.
f) Threaded mounting of accessories must match the
grinder spindle thread. For accessories mounted by
flanges, the arbour hole of the accessory must fit the
locating diameter of the flange. Accessories that do not
match the mounting hardware of the power tool will run
out of balance, vibrate excessively and may cause loss of
control.
b) Never place your hand near the rotating accessory.
Accessory may kickback over your hand.
c) Do not position your body in the area where power
tool will move if kickback occurs. Kickback will propel
the tool in direction opposite to the wheel's movement at
the point of snagging.
d) Use special care when working corners, sharp edges
etc. Avoid bouncing and snagging the accessory.
Corners, sharp edges or bouncing have a tendency to
snag the rotating accessory and cause loss of control or
kickback.
e) Do not attach a saw chain woodcarving blade or
toothed saw blade. Such blades create frequent kickback
and loss of control.
Safety Warnings Specific for Grinding Operations:
a) Use only wheel types that are recommended for your
power tool and the specific guard designed for the
selected wheel. Wheels for which the power tool was not
designed cannot be adequately guarded and are unsafe.
b) The grinding surface of centre depressed wheels
must be mounted below the plane of the guard lip. An
improperly mounted wheel that projects through the plane
of the guard lip cannot be adequately protected.
c) The guard must be securely attached to the power
tool and positioned for maximum safety, so the least
amount of wheel is exposed towards the operator. The
guard helps to protect the operator from broken wheel
fragments, accidental contact with wheel and sparks that
could ignite clothing.
d) W h e e l s m u s t b e u s e d o n l y f o r r e c o m m e n d e d
applications. For example: do not grind with the side
of cut-off wheel. Abrasive cut-off wheels are intended for
peripheral grinding, side forces applied to these wheels
may cause them to shatter.
e) Always use undamaged wheel flanges that are of
correct size and shape for your selected wheel.
Proper wheel flanges support the wheel thus reducing the
possibility of wheel breakage.
f) Do not use worn down wheels from larger power tools.
Wheel intended for larger power tool is not suitable for the
higher speed of a smaller tool and may burst.
INSTRUCTIONS FOR SAFE HANDLING
1. Make sure that the tool is only connected to the voltage
marked on the rating plate.
2. Never use the tool if its cover or any bolts are missing. If the
cover or bolts have been removed, replace them prior to use.
Maintain all parts in good working order.
3. Never touch the blade, drill bit, grinding wheel or other mov-
ing parts during use.
4. Never start a tool when its rotating component is in contact
with the work piece.
5. Grinding wheels must be stored in a dry place.
Do not put any object on the wheels.
Grinding wheels must not be used for any operation other
than grinding.
Grinding wheels must be stored and handled with care in ac-
cordance with the manufacturer's instruction.
6. Ensure that the wheel is fitted in accordance with this manu-
al.
7. Ensure that the grinding wheel is correctly mounted and
tightened before use and run the tool at no-load speed for
30 seconds in a safe position. Stop immediately if there is
considerable vibration or if other defects are detected. If this
condition occurs, check the tool to determine the cause.
8. Check that the work piece is properly supported.
9. Do not remove the soft paper in the center of the grinding
wheel. (If the paper has been previously removed, insert
some soft paper or rubber between grinding wheel and
flange.)
10. Grip the tool securely with both hands while operating.

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This manual is also suitable for:

G-239