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Summary of Contents for HENNESSY INDUSTRIES coats 4TV21NSR1
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Page 2: Table Of Contents
Your new lift will provide years of dependable service if installed, operated and maintained properly. Read and be prepared to follow all safety, installation, operation, and maintenance instructions in this manual before installing and operating the lift. In addition, read and follow all safety and other info included on and with the lift before operating the lift. - Page 3 IMPORTANT: It is the shop owner's responsibility to provide a satisfactory installation area for the lift. Lifts should only be installed indoors on level concrete floors with a minimum of 4 inches (102mm) and 3000 psi (20.7MPa) concrete that has been aged a minimum of 30 days. Please consult a qualified individual if any doubt exists concerning proper installation and subsequent safe operation of the lift.
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Page 4: Unloading Procedure & Lift Package Contents
UNLOADING PROCEDURE & LIFT PACKAGE CONTENTS For your information: All lift components are grouped together in one package held at each end by steel frames. Unpacking Procedure: When the lift arrives on site: ✓ If possible have lift unloaded in the installation area. ✓... - Page 5 • Safety Lock Cover – 2 pcs • Fittings Box (bolts, washers, nuts, screws, cable ties, etc.) • ALI - "Lifting It Right" Manual • Automotive Lift Safety Tips Hang Card • Automotive Lift, Operation, Inspection and Maintenance Manual • Owner’s Manual...
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Page 6: Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS When using your garage equipment, basic safety precautions should always be followed, including the following: 1. Read all instructions 2. Care must be taken as burns can result from touching hot parts 3. Do not operate equipment with a damaged cord or if equipment has been dropped or damaged –... - Page 7 5. Before driving a vehicle between the columns, position all arms to insure unobstructed entry. Do not hit or run over arms as this could damage the lift and/or vehicle. 6. Use all 4 arms to raise a vehicle. Position all lift pads to contact vehicle manufacturer’s recommended lifting points.
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Page 8: Safety Instruction And Information Decal Kit
SAFETY INSTRUCTION AND INFORMATION DECAL KIT IMPORTANT: Review all safety information daily with all lift operators. LIFT SAFETY and LIFT MAINTENANCE MUST BE PART OF YOUR DAILY ROUTINE... -
Page 9: Owner/Employer's Responsibilities
OWNER/EMPLOYER’S RESPONSIBILITIES The owner/employer: • Shall ensure that lift operators are qualified and that they are trained in the safe use and operation of the lift using the manufacturer’s operating instructions; ALI/SM, “Lifting It Right” safety manual; ALI/ST, “Safety Tips” card; ANSI/ALI ALOIM, Standard for Automotive Lifts –... -
Page 10: General Requirements & Lift Specifications
GENERAL REQUIREMENTS & LIFT SPECIFICATIONS 10,000 lb. Capacity (2,500 lbs. per lift pad) Lift should only be installed on level concrete floors with a minimum of 4 inches (102mm) and 3000 psi concrete that has been aged a minimum of 30 (20.7MPa) days. -
Page 11: Bay Clearance
BAY CLEARANCE... -
Page 12: Tools Required & Pre Installation Procedures
TOOLS REQUIRED & PRE INSTALLATION PROCEDURES Tools Required ✓ 4” x 4” Wooden Blocks (for unpacking) ✓ 16ft. Measuring Tape ✓ Chalk Line and Chalk ✓ Side Cutters ✓ Crow Bar ✓ Metric & SAE Wrenches and Ratchet Set ✓ Metric & SAE Allen Key Sets ✓... -
Page 13: Installation Procedure
INSTALLATION PROCEDURE See the Illustration and Parts Reference section of this manual for diagrams and parts lists that will assist you during the installation process. Use these diagrams and parts lists together with the following written instructions. Insure the lift installation complies with ANSI/ALI/ALIS, Safety Requirements for Installation and Service of Automotive Lifts. - Page 14 10. Identify component parts for the safety release cable Install safety release cable so that safety locks in both columns will completely disengage when lift is lowered. Final safety release cable adjustment is step 16. 11. Identify parts to install arms Install all 4 arms and arm pins.
- Page 15 Step 2) Tighten nut "B" until all loose slack is removed from the cable. Do not over tighten. Step 3) Firmly tighten nut "A" to lock cable in place. Repeat this process for the other cable insuring both cables have the same degree of tightness. 18.
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Page 16: Operating Instructions & Lift Maintenance
OPERATING INSTRUCTIONS & LIFT MAINTENANCE LIFT OPERATION: Before lifting a vehicle, insure all operators are qualified, have been trained and are following all safety instructions. Read and follow the ALI "Lifting It Right" manual included with the lift. Always use the "Vehicle Lifting Points" reference guide when lifting a. Insure all materials stay up to date »»... -
Page 17: Lift Operational Test With A Typical Vechile
LIFT OPERATIONAL TEST WITH A TYPICAL VECHILE: To Raise Vehicle 1. Lower carriages to the floor position. 2. Retract lifting arms to minimum length. 3. Swing arms away from the path of the vehicle. 4. During loading or spotting, center the vehicle between the columns as shown in figure above. -
Page 19: Lift Maintenance Schedule
LIFT MAINTENANCE SCHEDULE Before maintaining, servicing or repairing the lift, insure that an acceptable "lock out/tag out” device is activated. The following minimum maintenance schedule must be performed by the owner or lift operator. DAILY ✓ Raise and lower the lift to verify operations and carriage levels. - Page 20 LUBRICATION ✓ Where grease is required use a multi-purpose lithium grease ✓ Where lubricating oil is required use WD-40 or a SAE 30 oil ✓ Where hydraulic oil is required use ISO 32 – 10W non detergent hydraulic oil.
- Page 21 Cable Inspection The following criteria will determine when an equalizing cable is no longer acceptable for service: • 12 randomly distributed broken wires in one lay or four broken wires in one strand in one lay in running ropes • one outer wire broken at the contact point with the core of the rope, which has worked its way out of the rope structure and protrudes or loops out from the rope structure •...
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Page 22: Lift Problem Troubleshooting Guide
LIFT PROBLEM TROUBLESHOOTING GUIDE The following are some suggestions to consider if problems are encountered with the lift. Please call a Trained Lift Service Person for further clarification and information. • Lift does not operate: Possibilities include: blown fuse or tripped circuit breaker, defective "up"... -
Page 23: Lift Illustrations & Parts Lists
LIFT ILLUSTRATIONS & PARTS LISTS The diagram below identifies main component parts and the order in which they are to be installed. Numbers correspond to installation diagrams found in the chart below and on following pages. These diagrams, along with related parts lists, will assist you when installing and servicing this lift. -
Page 24: Diagram #2: Lift Tower Assembly
Diagram #2: LIFT TOWER ASSEMBLY Item Part Number Description 22100032 Non-Power Side Tower Weldment 12100018 Safety Shaft 32100032 24MM Flat Washer 12100078 Torsion Spring 12100020 Spacer 12100021 Safety Release Cable Clamp 12100022 Lock Release Channel (Non-power side) 22100035 Lock Release Channel Weldment (Power side) 12100098 Equalizing Pulley 32100004... -
Page 25: Diagram #3: Carriage Assembly
Diagram #3: CARRIAGE ASSEMBLY Item Part Number Description 22100011 Carriage Weldment 12100145 Door Guard 12100027 Carriage Slider 12100028 Arm Lock Plunger 12100029 Arm Lock (Inner Gear) 12100030 Arm Lock Spring 12100081 Slider Shim 32100533 Roller Pin 32100534 M8 Bolt 32100535 8MM Washer... -
Page 26: Diagram #4: Overhead Crossmember Assembly
Diagram #4: OVERHEAD CROSSMEMBER ASSEMBLY... - Page 27 Item Part Number Description 12100095/12100231 Standard/Wide Overhead Channel Brace 22100037 Half Crossbeam Weldment 12100096 Pulley Spacer 12100097 Overhead Pulley Shaft 12100098 Equalizing Pulley 22100014 Overhead Shut-off Bar 12100103 Foam 12100102 Overhead Shut-off Mounting Bracket 42100010 Overhead Shut-off Micro Switch 32100530 M10X25 Bolt 32100531 M10X30 Bolt...
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Page 28: Diagram #5: Lift Levelling - Column Shiming - Anchor Bolts
Diagram #5: LIFT LEVELLING - COLUMN SHIMING - ANCHOR BOLTS Item Part Number Description 3000539 3/4" Concrete Anchor 3000540 Shim-6mm 3000541 Shim-3mm 3000542 Shim-1mm... -
Page 29: Diagram #6: Equalizing Cables
Diagram #6: EQUALIZING CABLES Item Part Number Description 32100000 Equalizing Cable, V model, Regular Height 32100070 Equalizing Cable, V model, Extended Height 32100060 Equalizing Cable, P model, Regular Height 32100069 Equalizing Cable, P model, Extended Height 32100038 M16 Nut... -
Page 30: Diagram #7: Safety Release Cable
Diagram #7: SAFETY RELEASE CABLE Item Part Number Description 32100001/12100593 Safety Release Cable/Extended Model Cable 42100033 Safety Cable Guide Assembly... -
Page 31: Diagram #8: Safety Cable Guide Assembly
Diagram #8: SAFETY CABLE GUIDE ASSEMBLY Item Part Number Description 12100024 Pulley Bracket 12100044 Safety Release Pulley 3C200025 M6X30 Bolt 3C200029 M6 Lock Nut 3C200050 M6X20 Hex Bolt 3C200024 6MM Washer 3C200027 6MM Lock Washer 3C200026 M6 Nut... -
Page 32: Diagram #9: Lift Arms And Arm Restraints
Diagram #9: LIFT ARMS AND ARM RESTRAINTS Diagram #9-1 Front Arm (Driver Side: 42105004, Passenger Side: 42105003) Item Part Number Description 22105005 Driver Side Front Outer Arm Weldment 22105003 Passenger Side Front Outer Arm Weldment 22105006 Driver Side Front Middle Arm Weldment 22105002 Passenger Side Front Middle Arm Weldment 22105007... - Page 33 Diagram #9-2 Rear Arm (Driver Side: 42105001, Passenger Side: 42105002) Item Part Number Description 22100039 Driver Side Rear Outer Arm Weldment 22100040 Passenger Side Rear Outer Arm Weldment 22105015 Driver Side Rear Middle Arm Weldment 22105016 Passenger Side Rear Middle Arm Weldment 22105014 Driver Side Rear Inner Arm Weldment 22105013...
- Page 34 Diagram #9-3 Arm Accessories Diagram #9-4 Arm Pin and Lifting Pad Installation...
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Page 35: Diagram #10: Hydraulics
Diagram #10: HYDRAULICS Item Part Number Description 42104007 Hydraulic Cylinders 32100047 Hydraulic Hose (short) 32100046 Hydraulic Hose (long) 32100048 T- Fitting Assembly 32100049 Flow Restrictor 32100050 Elbow Fitting 3H000001 Pump Fitting 10’’ (254mm) Hose Extension (Not shown on 32100057 the picture) *Hydraulic hose length varies for extended model. -
Page 36: Diagram #11: Powerpack Installation
Diagram #11: POWERPACK INSTALLATION Item Part Number Description 32100002 Power Unit 12100541 Power Unit Mounting Rubber 32100522 8MM Lock Washer 32100524 M8 Nut... -
Page 37: Diagram #12: Safety Lock Cover & Extension Bracket
Diagram #12: SAFETY LOCK COVER & EXTENSION BRACKET Item Part Number Description Safety Cover – Power Side 12100547 Safety Cover – Non Power Side 12100548 3C200023 Round Head Screw M6x8 22105008 Truck Adapter 6’’ (152mm) Extension 12105101 3’’ (76mm) Extension 12105102 12105110 Extension Bracket... -
Page 38: Diagram #13: Safety Instruction And Information Decal Kit Location
Diagram #13: SAFETY INSTRUCTION and INFORMATION DECAL KIT LOCATION Individual Decals to Powerpack Column in clear view of operator Powerpack Column in clear view of operator... -
Page 39: Diagram #14: Wiring Diagram (1Ph Motor)
Diagram #14: WIRING DIAGRAM (1PH MOTOR)
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