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Related Manuals for HENNESSY INDUSTRIES coats 4T212NSR1
Summary of Contents for HENNESSY INDUSTRIES coats 4T212NSR1
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Page 2: Table Of Contents
Your new lift will provide years of dependable service if installed, operated and maintained properly. Read and be prepared to follow all safety, installation, operation, and maintenance instructions in this manual before installing and operating the lift. In addition, read and follow all safety and other info included on and with the lift before operating the lift. - Page 3 IMPORTANT: It is the shop owner's responsibility to provide a satisfactory installation area for the lift. Lifts should only be installed indoors on level concrete floors with a minimum of 4 inches (102mm) and 3000 psi (20.7MPa) concrete that has been aged a minimum of 30 days. Please consult a qualified individual if any doubt exists concerning proper installation and subsequent safe operation of the lift.
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Page 4: Unloading Procedure & Lift Package Contents
UNLOADING PROCEDURE & LIFT PACKAGE CONTENTS For your information: All lift components are grouped together in one package held at each end by steel frames. Unpacking Procedure: When the lift arrives on site: ✓ If possible, have lift unloaded in the installation area. ✓... - Page 5 • Automotive Lift Safety Tips Hang Card • Automotive Lift, Operation, Inspection and Maintenance Manual • Owner’s Manual (this document)
- Page 6 IMPORTANT SAFETY INSTRUCTIONS When using your garage equipment, basic safety precautions should always be followed, including the following: 1. Read all instructions 2. Care must be taken as burns can result from touching hot parts 3. Do not operate equipment with a damaged cord or if equipment has been dropped or damaged –...
- Page 7 Safety Continued Basic common sense safety precautions should always be followed when installing, operating and maintaining the lift as a risk of fire, electric shock, or injury may be present. In addition: 1. Read and follow all safety instructions and decals included with the lift. Read and follow all safety instructions in this manual.
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Page 8: Safety Instruction And Information Decal Kit
Safety Instruction and Information Decal Kit IMPORTANT: Review all safety information daily with all lift operators. LIFT SAFETY and LIFT MAINTENANCE MUST BE PART OF YOUR DAILY ROUTINE... -
Page 9: Owner/Employer Responsibilities
Owner/Employer Responsibilities The owner/employer: • Shall ensure that lift operators are qualified and that they are trained in the safe use and operation of the lift using the manufacturer’s operating instructions; ALI/SM, “Lifting It Right” safety manual; ALI/ST, “Safety Tips” card; ANSI/ALI ALOIM, Standard for Automotive Lifts – Safety Requirements for Operation, Inspection and Maintenance;... -
Page 10: General Requirements & Lift Specifications
GENERAL REQUIREMENTS & LIFT SPECIFICATIONS 12,000 lb. Capacity (3,000 lbs. per lift pad) Note: Lift can be installed as “high and narrow” or “low and wide”, see diagram above. See the following page how to switch from options. Lift should only be installed on level concrete floors with a minimum of 4 inches and 3000 psi concrete that has been aged a minimum of 30 days. -
Page 11: Lift Installation For Different Options
LIFT INSTALLATION FOR DIFFERENT OPTIONS This lift is capable to be installed with three different options. • Option [1]: Installed as “high and narrow” for most of cars and light trucks. This is the most common case. • Option [2]: Installed as “low and narrow” for limited ceiling height. •... - Page 12 Cable Anchor Locations:...
- Page 13 BAY DIMENSION REQUIREMENT...
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Page 14: Tools Required And Pre Installation Procedures
TOOLS REQUIRED and PRE INSTALLATION PROCEDURES Tools Required: Gather all the tools listed below. 4” x 4” Wooden Blocks (for unpacking) 16ft. Measuring Tape Chalk Line and Chalk Side Cutters Crow Bar Metric Wrenches and Ratchet Set ... -
Page 15: Installation Procedure
INSTALLATION PROCEDURE See the Installation and Parts Reference section of this manual for diagrams and parts lists that will assist you during the installation process . Use these diagrams and parts lists together with the following written instructions. Insure the lift installation complies with ANSI/ALI/ALIS, Safety Requirements for Installation and Service of Automotive Lifts. - Page 16 13. Identify parts for hydraulic system installation ( Locate "T" fitting on reference diagram #8). the power pack. Tightly fasten hydraulic lines to "T" fitting and appropriately locate two hydraulic lines to the corresponding hydraulic cylinders (short hose for the cylinder on the power side, long hose for non-power side).
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Page 17: Operating Instructions And Lift Maintenance
Final Checkout Procedure of Assembled Lift ✓ Check hydraulic oil level in reservoir. Confirm hydraulic connections are tight with no leaks ✓ Confirm that both columns are level and properly shimmed with all anchor bolts torqued to 110 ft.-lbs. (149 Nm). Confirm lift stability ✓... - Page 18 WEEKLY: - Check hydraulic fluid in power pack reservoir. (confirm no leaks before topping up ) - Check equalizing cable adjustment. Check safety lock release cable adjustment. MONTHLY: - Check that all anchor bolts are torqued to 110 ft-lbs (149 Nm). - Clean and lubricate arm restraints.
- Page 19 The following criteria will determine when an equalizing cable is no longer acceptable for service: 12 randomly distributed broken wires in one lay or four broken wires in one strand in one lay • in running ropes one outer wire broken at the contact point with the core of the rope, which has worked its way •...
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Page 20: Lift Problem Troubleshooting Guide
LIFT PROBLEM TROUBLESHOOTING GUIDE The following are some suggestions to consider if problems are encountered with the lift. Please call a Trained Lift Service Person for further clarification and information. 1. Lift does not operate: Possibilities include - blown fuse or tripped circuit breaker – tripped thermal overload on motor –... - Page 21 LIFT ILLUSTRATIONS and PARTS LISTS The diagrams below identify the main components and the order in which they are to be installed. Numbers correspond to installation diagrams found in the chart below and on following pages. Page numbers for each diagram is also found in the chart below. These diagrams, along with related parts lists, will assist you when installing and servicing this lift.
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Page 22: Diagram #1: Tower Extensions Assembly
Diagram #1: TOWER EXTENSIONS ASSEMBLY ITEM NO. PART NUMBER DESCRIPTION QTY. 22120002 EXTENSION WELDMENT 3C000054 12MM PLAIN WASHER 3C000055 12MM SPRING LOCK WASHER 3C000056 M12 HEX BOLT 3C000057 M12 HEX NUT... -
Page 23: Diagram #2: Overhead Crossmember Assembly
Diagram #2: OVERHEAD CROSSMEMBER ASSEMBLY... - Page 24 ITEM NO. PART NUMBER DESCRIPTION QTY. 12120066 Bracket 22120008 beam outside 22120009 beam inside 3C200001 25MM SNAP RING 12120061 separate cover 12120065 long axis 42120022 TOP EQU. PULLEY 12100103 SOFT FOAM TUBE 3C200015 12MM FLAT WASHER 42100010 ETL APPROVE SAFETY BOX 22100014 Safety Bar 12100102...
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Page 25: Diagram #3: Lift Levelling - Column Shiming - Anchor Bolts
Diagram #3: LIFT LEVELLING - COLUMN SHIMING - ANCHOR BOLTS ITEM NO. PART NUMBER DESCRIPTION QTY. 12120106 ANCHOR STUD, WASHER & NUT 32100540 6MM SHIM 32100541 3MM SHIM 32100542 1MM SHIM... -
Page 26: Diagram #4: Equalizing Cables
Diagram #4: EQUALIZING CABLES ITEM NO. PART NUMBER DESCRIPTION QTY. 42120004 ARM LOCK 3C000058 M16 WASHER 12120099 CABLE 3C000059 M16 NUT... -
Page 27: Diagram #5: Safety Release Cable
Diagram #5: SAFETY RELEASE CABLE ITEM NO. PART NUMBER DESCRIPTION QTY. 12120024 LEVER 12120025 PLASTIC BALL 12120014 SAFETY LOCK SPRING 12120013 SAFETY LOCK 12120012 SFAETY LOCK SHAFT 12120016 SAFETY CABLE PULLEY 3C000058 SAFETY RELEASE CABLE CLAMP 12100021 M8 NUT 3C000061 M6 SET SCREW 12120078 HOSE CLAMP... -
Page 28: Diagram #6: Lift Arms And Arm Restrains
Diagram #6: LIFT ARMS AND ARM RESTRAINS Front Arm (Driver Side: 42125006, Passenger Side: 42125005) QTY. ITEM NO. PART NUMBER DESCRIPTION 22125003 DRIVER SIDE FRONT OUTER ARM WELDMENT 22125016 PASSENGER SIDE FRONT OUTER ARM WELDMENT 22125004 DRIVER SIDE FRONT MIDDLE ARM WELDMENT 22125017 PASSENGER SIDE FRONT MIDDLE ARM WELDMENT 22125005... - Page 29 Rear Arm (Driver Side: 42125002, Passenger Side: 42125001) QTY. ITEM NO. PART NUMBER DESCRIPTION 22120010 DRIVER SIDE FRONT OUTER ARM WELDMENT 22120017 PASSENGER SIDE FRONT OUTER ARM WELDMENT 22105015 DRIVER SIDE FRONT MIDDLE ARM WELDMENT 22125016 PASSENGER SIDE FRONT MIDDLE ARM WELDMENT 22125014 DRIVER SIDE FRONT INNER ARM WELDMENT 22125013...
- Page 30 Arm Accessories...
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Page 31: Diagram #7: Carriage And Arm Lock Assembly
Diagram #7: CARRIAGE AND ARM LOCK ASSEMBLY (42120005) ITEM NO. PART NUMBER DESCRIPTION QTY. 12120046 SPRING 12120045 GEAR INSIDE 42120004 GEAR AXIS PIN 22120005 CARRIAGE WELDMENT 12100145 DOOR GUARD 12120043 SLIDER BLOCK 12120133 SLIDER SHIMS 3C200010 M8X35 SOCKET CAP SCREW 3C200009 8MM FLAT WASHER 3C200007... -
Page 32: Diagram #8: Hydraulic System
Diagram #8: HYDRAULIC SYSTEM ITEM NO. PART NUMBER DESCRIPTION QTY. 42120018 CYLINDER 32120003 POWER PACK 3H000016 T FITTING 12125114 HYDRAULIC HOSE LONG 12125116 HYDRAULIC HOSE SHORT 32125109 FLOW RESTRICTOR 3/8 NPT 3H000008 3/8 NPT - 3/8 GIC 90 ANGLE... -
Page 33: Diagram #9: Safety Lock Cover Installation
Diagram #9: SAFETY LOCK COVER INSTALLATION ITEM NO. PART NUMBER DESCRIPTION QTY. 12120009 LATCH COVER 12120027 POWER TOWER LATCH COVER 3C000060 M6x10 SCREW... -
Page 34: Diagram#10: Wiring Diagram
Diagram#10: Wiring Diagram... -
Page 35: Diagram #11: Safety Instructions
Diagram #11: SAFETY INSTRUCTIONS Individual Decals Powerpack Column in clear view of operator...
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