HENNESSY INDUSTRIES coats 4T415CSAR1 Manual
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HENNESSY INDUSTRIES coats 4T415CSAR1 Manual

HENNESSY INDUSTRIES coats 4T415CSAR1 Manual

Closed front four post lifts
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Summary of Contents for HENNESSY INDUSTRIES coats 4T415CSAR1

  • Page 2: Table Of Contents

    Your new lift will provide years of dependable service if installed, operated and maintained properly. Follow all safety, installation, operation, and maintenance instructions in this manual before installing and operating the lift. In addition, follow all safety and other information included on and with the lift before operating the lift.

  • Page 3: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS When using your garage equipment, basic safety precautions should always be followed, including the following: 1. Read and follow all safety instructions and decals included with the lift. Read and follow all safety instructions in this manual. Read and follow the ALI "Lifting It Right" manual (included with the lift).

  • Page 4: Safety Instruction And Information Decal Kit

    SAFETY INSTRUCTION AND INFORMATION DECAL KIT Review all safety information daily with all lift operators LIFT SAFETY and LIFT MAINTENANCE MUST BE PART OF YOUR DAILY ROUTINE IMPORTANT: Insure Safety Instruction Decals and Hang Card are affixed to the lift immediately following installation and before the lift is used...

  • Page 5: Owner/Employer Responsibility

    OWNER/EMPLOYER RESPONSIBILITY The Owner/Employer shall ensure that all lift operators are qualified and that they are trained in the safe use and operation of the lift using the manufacturer's operating instructions; ALI/SM 93-1, ALI SAFETY Tips card; ANSI/ALI ALOIM-1994, American National Standard for Automotive Lifts-Safety Requirements for Operation, Inspection and Maintenance;...

  • Page 6: Lockout/Tagout Procedugre

    LOCKOUT/TAGOUT PROCEDUGRE This procedure establishes the minimum requirements for the lockout of energy that could cause injury to personnel by the operation of lifts in need of repair or being serviced. All employees shall comply with this procedure. The responsibility for assuring that this procedure is followed is binding upon all employees and service personnel from outside service companies (i.e., Authorized Installers, contactors, etc.).

  • Page 7: General Requirements And Lift Specifications

    GENERAL REQUIREMENTS AND LIFT SPECIFICATIONS Max. 15,000 lb. Capacity - 7,500 lbs. each Runway (6,818 kg) (3,409 kg) Capacity Wheel Base 180’’ Min. Wheelbase @ Rated Capacity 140’’ Min. Wheelbase @ 75% Capacity 100’’ Min. Wheelbase @ 50% Capacity 60’’ Min.

  • Page 8: Recommended Bay Dimenssions

    RECOMMENDED BAY DIMENSSIONS DESCRIPTION Extended Regular Models Models 245’’ Baseplate to baseplate 218’’ 137.5’’ 137.5’’ Baseplate to baseplate Min. 60’’ Min. 60’’ Rear baseplate to door Min. 305’’ Front baseplate to door Min. 278’’ Diag. measurement EQUAL EQUAL Min. 60’’ Min.

  • Page 9: Unloading Procedure And Lift Package Contents

    UNLOADING PROCEDURE AND LIFT PACKAGE CONTENTS All lift components are packaged together in one module held together by steel frames Optional accessories (rolling jacks and turnplates) are packaged separately. When the lift arrives on site: ✓ If possible have lift unloaded in the installation area and on two 4"x4"x24" Wooden Blocks (required for unpacking) ✓...
  • Page 10 Important Notice Krown Rust Proofing has been applied to specific areas of your new lift to ensure protection from corrosion. • Please do not be alarmed if fluid is noticed dripping from openings of the Drive on Runways. This is normal. •...

  • Page 11: Tools Required And Pre Installation Procedures

    TOOLS REQUIRED AND PRE INSTALLATION PROCEDURES Tools Required: ✓ 30ft. Measuring Tape - Chalk Line and Chalk ✓ 4"x 4" x 24" Wooden Blocks ✓ Fork Lift - Floor Jacks (2) - or engine crane ✓ Work Stands - 4 (runway set-up and installation) ✓...

  • Page 12: Installation Procedure

    INSTALLATION PROCEDURE Insure the lift installation complies with ANSI/ALI/ALIS, Safety Requirements for Installation and Service of Automotive Lifts. 1. Remove protective wrapping from the lift and clear installation area of packaging materials. Place two 4"x4"x 24 " wooden blocks under the lift to enable fork lift or other access and to allow for removal of shipping frames.
  • Page 13 runway is seated properly on both crossmembers. If the runway does not seat properly on both crossmembers, carefully move one or both crossmember and column assemblies slightly to fit on its crossmember support. 8. Carefully lift the right (passenger side) runway and set it securely on its support on top of both front and rear crossmembers.
  • Page 14 30. Use plastic ties and clamps to secure all hydraulic and air lines that droop or hang down from the lift. Install a hose protector if required. Insure that no hydraulic or air line comes in contact with any lifting cable. 31.

  • Page 15: Pre-Operation Check List

    PRE-OPERATION CHECK LIST Trained Lift Operator ✓ All lift operators must be fully trained and qualified to safely and effectively operate the lift described and covered in this manual. Absence of All Obstructions ✓ The total work area must be free of any and all obstructions and be generally clean of oil and debris.

  • Page 16: Operating Instructions

    OPERATING INSTRUCTIONS To Load a Typical Vehicle ✓ Identify vehicle wheelbase and refer to page 8 to determine the capacity of the lift, the gross weight of the vehicle must not exceed the capacity shown in the table. ✓ Check the flip-up style wheel stop at the front are developed in place. ✓...

  • Page 17: Maintenance Instructions

    MAINTENANCE INSTRUCTIONS The maintenance is to be performed by factory trained lift service personnel only. Important: Regularly inspect the hydraulic pressure developed upon the rated capacity, and make sure the pressure doesn’t exceed the operating pressure (2,750 psi). LIFT MAINTENANCE: The following is a minimum maintenance schedule: DAILY: ✓...
  • Page 18 The following criteria will determine when a lifting cable is no longer acceptable for service: ✓ 12 randomly distributed broken wires in one lay or four broken wires in one strand in one lay in running ropes ✓ one outer wire broken at the contact point with the core of the rope, which has worked its way out of the rope structure and protrudes or loops out from the rope structure ✓...

  • Page 19: Troubleshooting Guide

    TROUBLESHOOTING GUIDE The following are suggestions to consider if you have problems with the lift. Please call a qualified lift technician and/or a qualified electrician for further clarification and information. Problem Possible Cause Solution Lift Will Not 1. Blown fuse or circuit breaker 1.
  • Page 20 Problems Possible Cause Solution Lift will Not 1. Low hydraulic fluid 1. Lower lift. Using ISO 32 hydraulic oil, fill Raise A Vehicle 2. Malfunction of pressure relief the powerpack reservoir to 1" below the valve 3. Insufficient electrical voltage 2.
  • Page 21 Replace all worn or broken parts and components only with manufacturer approved/supplied parts and components Replacement parts may be purchased from your local lift supplier or the manufacturer at 1-877-799-LIFT (5438) or (905) 847–1198...

  • Page 22: Lift Illustrations And Parts Lists

    LIFT ILLUSTRATIONS AND PARTS LISTS The diagrams listed below, along with related parts lists, will assist you when installing and servicing this lift. Please ensure these lift diagrams and parts lists are kept in a secure place for quick reference. Diagram #1 Lift Assembly page 24...
  • Page 23 Diagram #1: LIFT ASSEMBLY ITEM NO. PART NUMBER DESCRIPTION QTY. 44147002 TOWER ASSEMBLY (WITH POWER UNIT) 44147002 TOWER ASSEMBLY (WITHOUT POWER UNIT) 44147001 CYLINDER SIDE DECK ASSEMBLY 44147006 NON CYLINDER SIDE DECK ASSEMBLY 44147003 FRONT CROSSBEAM ASSEMBLY 44147004 REAR CROSSBEAM ASSEMBLY 44147007 APPROCHING RAMP ASSEMBLY 44180012...
  • Page 24 Diagram #2: CROSSMEMBER (FRONT)
  • Page 25 ITEM NO. PART NUMBER DESCRIPTION QTY. 24147002 CROSSBEAM WELDMENT FRONT 14147029 COVER 14147036 NYLON PULLEY SPACER 24180004 PIN WELDMENT 14180050 SHIM 31140013 GREASE FITTING 1/4-20 UNC 44147005 PULLEY W/ BUSHING 24147006 VERT PULLEY PIN WELDMENT 44180007 BACK-UP LATCH ROLLER W/ BEARINGS 44147020 AIR CYLINDER ASSEMBLY 14147028...
  • Page 26 Diagram #3: Tower Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 24147009 TOWER 24147010 SAFETY LADDER 3C000042 3/4" NUT...
  • Page 27 Diagram #4: Power pack Tower Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 34180009 POWER UNIT 44180011 PENUMATIC CONTROL KIT 3C100009 5/16 BOLT 3C100008 5/16 LOCK WASHER 3C100012 5/16 NUT...
  • Page 28 Diagram #5: Lifting (Equalizing) Cable Routing Extended Model ITEM NO. PART NUMBER DESCRIPTION QTY. DRIVER SIDE FRONT CABLE, 421.5’’ LONG 34147003 PASSENGER SIDE FRONT CABLE, 485.5’’ LONG 34147004 DRIVER SIDE REAR CABLE, 178’’ LONG 34147001 PASSENGER SIDE REAR CABLE, 242’’ LONG 34147002 Standard Model ITEM NO.
  • Page 29 Diagram #6: Anchor Bolt Installation...
  • Page 30 Diagram #7: Runway (Deck) Assembly...
  • Page 31 ITEM NO. PART NUMBER DESCRIPTION QTY. 24147001 DECK WELDMENT DRIVER SIDE 24147003 DECK WELDMENT PASSENGER SIDE 31140005 7/8" BALL TRANSFER 24147008 FLOATING DECK COVER WELDMENT TLSSTP STAINLESS STEEL TURN PLATE (OPTIONAL) 21140300 ALIGNMENT PAN MOUNTING SPACER 11140302 17" x 22.75" PVC BOARD 11140300 SLOTTED PLATE 11140002...
  • Page 32 Diagram #8: Cylinder Guide Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 14147058 TRUNNION GUIDING PLATE 14180076 TRUNNION GUIDE BLOCK 3C000015 SOCKET COUNTERSUNK SCREW...
  • Page 33 Diagram #9: Hydraulic Line Assembly ITEM NO. PART NUMBER Description QTY. 44147018 CYLINDER ASSEMBLY 34180009 POWER UNIT MALE #6 SAE X FEMALE 3/8’’ JIC FITTING 3H000001 ELBOW FITTING, 1/4’’ NPT X 3/8’’ NPT 3H000002 FLOW CONTROL FITTING, 3/8’’ NPT PORT 3H000003 MALE 3/8’’...
  • Page 34 Diagram #10: Pneumatic Controls ITEM NO. PART NO. DESCRIPTION QTY. 24180013 PNUEMATIC CONTROLS WELDMENT 34180013 FILTER 34180012 LUBRICATER 34180011 VALVE 34180010 REGULATOR 34180015 FITTING 34180016 FITTING 34180017 AIR INTAKE FITTING ELBOW 5/32’’ POLY – 1/8’’ NPT 31140119 31141063 TEE FITTING 46’...
  • Page 35 31140122 STRAIGHT 5/32" POLY - 1/8" NPT 31141062 POLY FITTING 3/8" x 1/4" NPT STRAIGHT 40’ 31141056 POLYTUBE 3/8" DIA. BLUE 31141061 BRASS FORGED STEEL TEE 31141060 TERMINAL BOLT (STEEL) 31140023 Poly Elbow swivel 3/8" x 1/4" NPT...
  • Page 36 Diagram #11: Air Cylinder Assembly (44147020) ITEM NO. PART NUMBER DESCRIPTION QTY. 34147025 AIR CYLINDER 14147093 AIR CYLINDER CLEVIS 34147015 CLEVIS PIN 3C000063 PIN CLIP 34147016 SPRING 3C100099 #10-32 LOCK NUT 3C100060 #10 HEX NUT...
  • Page 37 Diagram #12: Wheel Stop Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 24180014 WHEELSTOP WELDMENT 11140128 PIVOTING PIN 3C000030 5/8 REGULAR WASHER 3C000028 5/8 RETAINING RING...
  • Page 38 Diagram #13: Ramp Assembly ITEM NO. PART NUMBER DESCRIPTION QTY. 11140126 ROLLER 11140128 PIVOTING PIN 3C000028 5/8 RETAINING RING 3C000029 RETAINING RING 3C000030 5/8 REGULAR WASHER 21140100 RAMP WELDMENT...
  • Page 39 Diagram #14: SAFETY INSTRUCTIONS...
  • Page 40 Diagram #15: POWER UNIT WIRING DIAGRAM...

This manual is also suitable for:

Coats 4t415cxar1Coats 4t415cssr1Coats 4t415cxsr1

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