ABB PVI-6000-TL-OUTD-W Quick Installation Manual

ABB small wind inverters
Quick installation guide
PVI-6000-TL-OUTD-W
EN
In addition to what is explained below, the safety and installation information provided in the
installation manual must be read and followed. The technical documentation and the interface
and management software for the product are available at the website.
The device must be used in the manner described in the manual. If this is not the case the
safety devices guaranteed by the inverter might be ineffective.
3.
Available components
Bracket for wall mounting
Bolts and screws for wall mounting
M6x10 screw
4.
Transport and handling
Transport of the equipment, especially by road, must be carried out with by suitable ways and means for protecting the compo-
nents from violent shocks, humidity, vibration, etc.
Lifting
The means used for lifting must be suitable to bear the weight of the equipment.
Unpacking and checking
The components of the packaging must be disposed on in accordance with the regulations in force in the country of installation.
When you open the package, check that the equipment is undamaged and make sure all the components are present. If you find
any defects or damage, stop unpacking and consult the carrier, and also promptly inform the Service ABB.
Equipment weight
Model Mass weight
PVI-6000-TL-OUTD-W < 26 Kg
5.
Environmental checks
- Consult the technical data to check the environmental parameters to be observed
- Installation of the unit in a location exposed to direct sunlight must be avoided as it may cause:
1. power limitation phenomena in the inverter (with a resulting decreased energy production by the system)
2. premature wear of the electrical/electromechanical components
3. premature wear of the mechanical components (gaskets) and of the user interface (display)
- Do not install in small closed rooms where air cannot circulate freely
- To avoid overheating, always make sure the flow of air around the inverter is not blocked
- Do not install in places where gases or flammable substances may be present
- Do not install in rooms where people live or where the prolonged presence of people or animals is expected, becau-
se of the noise (about 50dB(A) at 1 m) that the inverter makes during operation
Installations above 2000 metres
On account of the rarefaction of the air (at high altitudes), particular conditions may occur:
- Less efficient cooling and therefore a greater likelihood of the device going into derating because of high internal
temperatures
- Reduction in the dielectric resistance of the air that, in the presence of high operating voltages (DC input), can
create electric arcs (discharges) that can reach the point of damaging the inverter
All installations at altitudes of over 2000 metres must be assessed case by case with the ABB Service department.
Installation position
- Install on a wall or strong structure capable of bearing the weight of the equipment
- Install in safe, easy to reach places
- If possible, install at eye-level so that the display and status LEDs can be seen easily
- Install at a height that considers the heaviness of the equipment
- Install vertically with a maximum inclination of +/- 5°
- Choose a place with enough space around the unit to permit easy installation and removal of
the object from the mounting surfaces; comply with the indicated minimum distances
- For a multiple installation, position the inverters side by side; if the space available does not
15
cm allow this arrangement, position the inverters in a staggered arrangement as shown in the
figure so that heat dissipation is not affected by other inverters
Final installation of the inverter must not compromise access to any disconnection
10cm 10cm
devices that may be located externally.
Please refer to the warranty terms and conditions available on the website and evaluate
any possible exclusion due to improper installation.
20
cm
Quantity Available components
D.18 Washer
L-key, TORX TX20
1
ABB XXXXX solar inverters
XXXXX XXXXX XXXXX XXXXX
XXXXX XXXX
XXXX
Technical documentations
In addition The technical to what
documentatio is explained in this n and guide,
the interface and safety the management and installation
software for the information product provided in the
are available installation website. at the manual mus
t be and read followed.
3 + 3
1
1.
The labels on the inverter have the Agency marking, main technical data and identification of the equipment and manufacturer
The labels attached to the equipment must NOT be removed, damaged, dirtied, hidden,etc...
If the service password is requested, the field to be used is the serial number -SN: YYWWSSSSSS-
In the manual and/or in some cases on the equipment, the danger or hazard zones are indicated with signs, labels, symbols or icons.
Always refer to instruction
manual
Protection rating of
IP65
equipment
Positive pole and negative
pole of the input voltage
(DC)
2.
The model of inverter to which this guide refers is PVI-6000-TL-OUTD-W.
03
POW
ER
ALA RM
GFI
W IN
D
05 06 07 08
Main components
Bracket Front cover
01 05
Locking screw LED Panel
02 06
03 Heat sink 07 Display
DSP Reprogramming
Keyboard
04 08
connectors
6.

Wall/Pole mounting

Quantity
During installation, do not place the inverter with its front facing towards the ground.
4
- Position the bracket so that it is perfectly level on the wall and use it
01
1 as a boring template.
- Make the 2 holes required, using a drill with a 10 mm diameter bit. The
depth of the holes should be about 70 mm. On the bracket
1
5 holes with which to secure it: just 2 are enough to support the inverter if
installed on stable, robust supports.
- Secure the bracket to the wall
B
wall plugs supplied with it (Step 1). Check the stability of the bracket and
if necessary use all the fixing points (5) there are on the bracket
- Hook the inverter to the bracket spring corresponding with the insertion
point in the bracket on the back of the inverter (Step 2).
- Proceed to anchor the inverter to the bracket
locking screw located on the lower side (Step 3).
02
- Unscrew the 4 screws and open the front cover
the necessary connections.
- Once the connections have been made, close the cover by tightening
the 4 screws on the front to a minimum tightening torque of 1.5 Nm.
POWER
ALARM
GFI
ESC UP 7.
DOWN
ENTER
WI ND
The following is a block diagram of a wind power system comprising the 7200-WIND-INTERFACE-EU rectifier.
Wind Turbine
AC Switch
For further information regarding connections between the rectifier and the wind turbine, as well as installation of the protection devices
required in the plant, please see the manual for the installer for the 7200-WIND-INTERFACE-EU rectifier
8.
Warning! Rotation of the wind turbine generates hazardous voltages in the cables coming from the wind generator. Before connecting up
the cables to the inverter DC inputs you MUST put the wind turbine into a safe state (mechanically blocked) and then disconnect the DC
line by opening any external disconnect switches
- Remove the protective plug from the hole used for the DC cables
- Insert an M32 cable gland (or compatible – hole diameter 33.8 mm) in the hole to be used for the DC input cables
Warning! To ensure environmental protection IP65 it is necessary to fix the cable gland to the inverter
chassis with the minimum tightening torque specified in the cable gland manufacturer's datasheet.
- Strip 10 mm of sheathing from the DC input connection cables
- Plug the DC input cables into the inverter, passing it through the previously installed cable gland
- Connect the positive cable from the positive terminal of the rectifier to cable connector "+IN"
- Connect the negative cable from the negative terminal of the rectifier to cable connector "-IN"
Warning! The DC cables must be tightened on the terminal block with a minimum torque of 1.5 Nm
- Once the connection to the input terminal block
PVI-X.X-TL-OUTD-W
P/N:PPPPPPPPPPP
SN:YYWWSSSSSS WK:WWYY
WO:XXXXXXX
SO:SXXXXXXXX Q1
Inverter model
01
Inverter Part Number
02
Inverter Serial Number
03
Week/Year of manufacture
04
General warning - Important
Hazardous voltage
safety information
Without isolation
Temperature range
transformer
Always use safety clothing
Point of connection for
and/or personal safety
grounding protection
devices
01
09
04
02
ESC
UP
DOW
N
ENT ER
17
DC Input terminal block Signal terminal block
09 13
AC Output terminal block RJ45 Connectors
10 14
11 Channel configuration switch 15 RS485 line termination switch
Internal battery DC cable inlet
12 17
1
there are
01
or to the pole with the no. 2 10 mm
A
by tightening the
01
in order to make all
05
.
17
09
09
has been made, firmly screw the cable gland and check the tightness.
09
01
02
04
03
Hot surfaces
Direct and alternating
currents, respectively
Time need to discharge
stored energy
10
10 11 12 15 13 14
19 20
AC cable inlet
19
Service cable inlet
20
2
B
POWER A
ALARM
GFI
ESC UP
DOWN ENTER
WI ND
3
AC Switch
.
17
17 19 20