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Summary of Contents for Crystal Quest 5600
- Page 1 Crystal Quest 5600 Control Head ® INSTALLATION AND OPERATION GUIDE Copyright 2020 Crystal Quest ® All rights reserved MADE IN THE USA...
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Page 2: Table Of Contents
TABLE OF CONTENTS JOB SPECIFICATION SHEET JOB SPECIFICATION SHEET ..........2 Job Number: ____________________________________________ Model Number: __________________________________________ INSTALLATION ................3 Water Hardness: _____________________________ ppm or gpg START-UP INSTRUCTIONS ............3 Capacity Per Unit: _______________________________________ TIMER FEATURES ..............4 Mineral Tank Size: _______ Diameter: _______ Height: ________ TIMER OPERATION ..............5 Salt Setting per Regeneration: ____________________________ MASTER PROGRAMMING MODE CHART ......6... -
Page 3: Installation
10. On units with a bypass, place in bypass position. Turn on the INSTALLATION main water supply. Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign Water Pressure material (usually solder) that may have resulted from the A minimum of 20 pounds (1.4 bar) of water pressure is installation. -
Page 4: Timer Features
Setting the Time of Day START-UP INSTRUCTIONS CONTINUED 1. Press and hold either the Up or Down buttons until the programming icon replaces the service icon and the parameter 5. Position the valve to the start of the brine tank fill cycle. Ensure display reads TD. water goes into the brine tank at the desired rate. The brine 2. -
Page 5: Timer Operation
Manually Initiating a Regeneration TIMER OPERATION 1. When timer is in service, press the Extra Cycle button for 5 seconds on the main screen. Meter Immediate Control 2. The timer advances to Regeneration Cycle Step #1 (rapid rinse), A meter immediate control measures water usage and regenerates and begins programmed time count down. -
Page 6: Master Programming Mode Chart
MASTER PROGRAMMING MODE CHART CAUTION: BEFORE ENTERING MASTER PROGRAMMING, PLEASE CONTACT YOUR LOCAL PROFESSIONAL WATER DEALER. TO ENTER MASTER PROGRAMMING, SET TIME TO 12:01 PM. Master Programming Options Abbreviation Parameter Option Options Abbreviation Gallons Display Format Liters dF1b Standard Downflow/Upflow Single Backwash dF2b Downflow Double Backwash Fltr Filter... -
Page 7: Master Programming Mode
2. Valve Type (Display Code VT) MASTER PROGRAMMING MODE Press the Extra Cycle button. Use this display to set the Valve Type. The Valve Type setting specifies the type of cycle that the When the Master Programming Mode is entered, all available valve follows during regeneration. Note that some valve types option setting displays may be viewed and set as needed. - Page 8 8. Reserve Selection (Display Code RS) MASTER PROGRAMMING MODE CONTINUED Press the Extra Cycle button. Use this display to set the Safety Factor. Use this display to select the type of reserve to be used 5. Tank in Service (Display Code TS) in your system. This setting is identified by “RS” in the upper Press the Extra Cycle button.
- Page 9 14. Day of Week Settings MASTER PROGRAMMING MODE CONTINUED Press the Extra Cycle button. Use this display to set the regeneration schedule for a system configured as a Day of Week 11. Day Override (Display Code DO) control. The different days of the week are identified as D1, D2, Press the Extra Cycle button. Use this display to set the Day D3, D4, D5, D6, and D7 in the upper left-hand corner of the Override. This setting specifies the maximum number of days display.
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Page 10: User Programming Mode
4. Press the Extra Cycle button. Use this display to adjust the MASTER PROGRAMMING MODE CONTINUED Feed Water Hardness. This option setting is identified by “H” in the upper left hand corner of the screen. 17. Meter Pulse Setting (Display Code K) Press the Extra Cycle button. Use this display to specify the meter pulse setting for a non-standard flow meter. This option setting is identified by “K” in the upper left-hand corner of the screen. -
Page 11: Diagnostic Programming Mode
5. Press the Up button. Use this display to view the Volume Used DIAGNOSTIC PROGRAMMING MODE since the last regeneration cycle. This option setting is identified by “VU” in the upper left hand corner of the screen. Diagnostic Programming Mode Options Abbreviation Parameter Description Flow Rate Displays the current outlet flow rate Peak Flow Displays the highest flow rate mea- Rate sured since the last regeneration 6. -
Page 12: Control Valve Assembly
CONTROL VALVE ASSEMBLY... - Page 13 27 ....2 ..13301 ....O-ring, -011, Injector 28 ....1 ..13303 ....O-ring, -021 29 ....1 ..13497 ....Disperser, Air, 5600 30 ....1 ..15348 ....O-ring, -563 31 ....1 ..16098 ....Washer, Nylon Brine 32 ....
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Page 14: Valve Powerhead Assembly
VALVE POWERHEAD ASSEMBLY Item No. QTY Part No. Description Item No. QTY Part No. Description 1 ....1 ..14448-100 ... Drive Housing Assy, with Pin, 18 ....1 ..44147 ... Transformer, 24V, 9.6VA, 56SXT Residential Valves 2 ....2 ..12473 ....Screw, Hex Wsh 10-24 x 5/8 .. -
Page 15: 3/4-Inch Turbine Meter Assembly
5 ....1 ..19121-01 ..Meter Cable Assy, SXT, Paddle (not included in P/N 60086) 6 ....1 ..13821 ... Body, Meter, 5600 7 ....1 ..13509 ... Impeller, Meter 8 ....4 ..12473 ... Screw, Hex Wsh, 10-24 x 5/8 9 .... -
Page 16: Bypass Valve Assembly (Plastic)
BYPASS VALVE ASSEMBLY (PLASTIC) Item No. QTY Part No. Description 1 ....2 ..13305 ..... O-ring, -119 2 ....2 ..13255 ..... Clip, Mounting 3 ....2 ..13314 ..... Screw, Hex Washer Head, 8-18 x 5/8 4A ..... 1 ..18706 ..... Yoke, Plastic, 1-inch NPT .. -
Page 17: Bypass Valve Assembly (Metal)
BYPASS VALVE ASSEMBLY (METAL) Item No. QTY Part No. Description 1 ....2 ..13305 ..... O-ring, -119 1 ....1 ..17290 ..... Bypass Valve Body, 3/4-inch ..17290NP ..Bypass Valve Body, 3/4-inch Nickel Plated ..13399 ..... Bypass Valve Body, 1-inch .. -
Page 18: 2300 Safety Brine Valve
2300 SAFETY BRINE VALVE Item No. QTY Part No. Description 1 ....1 ..11942 ..... Brine Valve Body 1/4-inch 2 ....1 ..10138 ..... Ball, 3/8-inch 3 ....1 ..11566 ..... Bull Stop 4 ....1 ..10328 ..... Elbow, 1/4-inch x 1/4-inch T 5 .... -
Page 19: 2310 Safety Brine Valve
2310 SAFETY BRINE VALVE Item No. QTY Part No. Description 1 ....1 ..19645 ..... Safety Brine Valve Body 2 ....1 ..19803 ..... Safety Brine Valve Arm Assembly 3 ....1 ..19804 ..... Stud, 10-24 4 ....1 ..19805 ..... Nut, 10-24 5 .... -
Page 20: Troubleshooting
TROUBLESHOOTING Problem Cause Correction Water conditioner fails to Electrical service to unit has been interrupted. Assure permanent electrical service (check fuse, plug, pull regenerate. chain, or switch) Timer is defective. Replace timer. Power failure. Reset time of day. Hard water. By-pass valve is open. - Page 21 TROUBLESHOOTING CONTINUED Error Codes NOTE: ERROR CODES APPEAR ON THE IN SERVICE DISPLAY. Error Code Error Type Cause Reset and Recovery Cam Sense The valve drive took longer Unplug the unit and examine the powerhead. Verify that all cam switches are Error than 6 minutes to advance to connected to the circuit board and functioning properly.
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Page 22: Water Conditioner Flow Diagrams
WATER CONDITIONER FLOW DIAGRAMS Single Backwash Positions Double Backwash Positions Yellow Cycle Cam Blue Cycle Cam (Part Number 24598) (Part Number 40609) Service Position Service Position 1. Backwash Position 1. Brine/Slow Rinse Position BRINE/SLOW RINSE POSITION 2. Brine/Slow Rinse Position 2. -
Page 23: Wiring Diagram
WIRING DIAGRAM... -
Page 24: Service Instructions
Timer Replacement SERVICE INSTRUCTIONS To replace timer refer to Replacing Brine Valve, Injectors and Screen, steps 1–3. Replacing Brine Valve, Injectors and Screen 1. Remove the control valve back cover. Remove the control 1. Turn off water supply to conditioner: valve front cover. - Page 25 SERVICE INSTRUCTIONS CONTINUED Seal and Spacer Replacement To replace seals and spacers, refer to Replacing Brine Valve, Injectors and Screen, steps 1–3. 1. Remove the control valve back cover. Remove the control valve front cover. Disconnect the meter dome signal wire from the front cover and feed it back through the control.
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Page 26: Flow Data & Injector Draw Rates
FLOW DATA & INJECTOR DRAW RATES 1600 Injector System w/ 5600 Valve BRINE DRAW Flow (gpm) 1600 Injector System w/ 5600 Valve SLOW RINSE Flow (gpm) 1600 Injector System w/ 5600 Valve TOTAL FLOW Flow (gpm) -
Page 27: Service Assemblies
60102-62 ..... Piston Assembly, 56SXT/6700, U/F Brine Line Flow Controls Press Regulator Injector 60022-12 ....BLFC .125 gpm 60286-20 ..... Cap, Press inj, -20 psi, 5600/6700 60022-25 ..... BLFC .25 gpm 60022-50 ..... BLFC .50 gpm Safety Brine Valves 60022-100 ....BLFC 1.0 gpm 60027-FFA .... - Page 28 KEEP THIS MANUAL FOR FUTURE REFERENCE AND UNIT MAINTENANCE. Product design is subject to change without notice.
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