Related Manuals for Wilo Actun Opti MSI4.04-12
Summary of Contents for Wilo Actun Opti MSI4.04-12
- Page 1 Pioneering for You Wilo-Actun OPTI-MS... Installation and operating instructions 6084879·Ed.03/2021-01 DIN A5...
- Page 2 Fig. 1...
- Page 3 Fig. 2...
- Page 4 Fig. 3a Fig. 3b Fig. 3c Fig. 3d Fig. 3e Fig. 3f...
- Page 5 Fig. 3g Fig. 3h Fig. 3i Fig. 3j Fig. 4a Fig. 4b Fig. 4c...
- Page 6 Fig. 5 Fig. 6...
- Page 7 Fig. 7 2,5 m...
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Page 9: Table Of Contents
Scope of delivery 4.7. Accessories (optionally available) Transport and storage 5.1. Delivery 5.2. Transport 5.3. Storage 5.4. Return delivery Installation 6.1. General 6.2. Installation types 6.3. Electrical connection 6.4. Motor protection 6.5. Installation 6.6. Dry-running protection Installation and operating instructions Wilo-Actun OPTI-MS... -
Page 10: Introduction
• Inadequate configuration due to unsatisfactory or false information provided by the operator or employer • Non-observance of the Installation and Operating Instructions • Improper use • Improper storage or transport • Faulty installation or dismantling • Insufficient or incorrect maintenance • Unauthorized repairs WILO SE 2021-01 DIN A5... -
Page 11: Safety
Impacts of the danger and instructions for prevention. • Safety instructions for material damage start with a signal word and are represented without a symbol. CAUTION Type and source of danger! Impacts or information Installation and operating instructions Wilo-Actun OPTI-MS... - Page 12 Danger symbol: General hazard Danger symbol, for example, electrical current Danger symbol: Risk of cuts Danger symbol: Risk caused by electromagnetic waves Danger symbol: Risk of explosion Danger symbol: Suspended loads Danger symbol: Risk of falling WILO SE 2021-01 DIN A5...
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Page 13: Personnel Qualifications
• Adhere to the technical information in these installation and operating instructions as well as on the rating plate. • Ground the product. • Observe the manufacturer’s regulations when connecting to electrical switchgears. • Immediately replace faulty connection cables. Contact customer service. Installation and operating instructions Wilo-Actun OPTI-MS... -
Page 14: Monitoring Devices
Switch off the pump and allow the rotating parts to come to a standstill prior to maintenance and repair work! WILO SE 2021-01 DIN A5... -
Page 15: Fluids
Children and persons under 16 years of age or with limited physical, sensory or cognitive capacities are prohibited from handling the product! Persons under 18 years of age must be supervised by a technician! Installation and operating instructions Wilo-Actun OPTI-MS... -
Page 16: Application/Use
Non-observance may result in death or the most serious of injuries. • Do not open the motor! • Only allow Wilo customer service to dismantle and install the rotor for maintenance and repair work. • Persons with pacemakers must observe the gen-... -
Page 17: Improper Use
Vertical installation is possible with or without cooling shroud depending on the config- uration. In cases of horizontal installation, a cooling shroud must always be provided. Installation and operating instructions Wilo-Actun OPTI-MS... - Page 18 Point Tracking) algorithm enables an adaption to the available power to maximize the pumped flow rate (dynamic MPPT). The connection cable has bare cable ends, is longitudinally watertight and is connected to the motor by a detachable plug. WILO SE 2021-01 DIN A5...
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Page 19: How It Works
Connect accessories, such as the Wilo-MS Control switchgear and additional accesso- ries (sensors), to implement pressure-dependent pump control. Behavior during mains operation After having switched on the power supply, the integrated frequency converter starts up the pump to its maximum speed and the pump supplies at full power. -
Page 20: Operating Modes
OPTI pressure connection MSH4.01-03: Rp 1¼ MSH4.02-02: Rp 1¼ MSI4.01-18 ... MSI4.04-33: Rp 1¼ MSI4.05-04, MSI4.05-08: Rp 1½ MSI4.06-06 ... MSI4.06-21: Rp 1½ Rp 1½ (Rp 2, with enclosed adapter) MSI4.08-03, MSI4.08-05 MSI4.011-05 ... MSI4.017-06: Rp 2 WILO SE 2021-01 DIN A5... -
Page 21: Scope Of Delivery
• Cooling shroud • Motor cable • Signal cable • Wilo-MS Control switchgear to operate one Wilo-Actun OPTI-MS with enhanced functional scope • All necessary electrical components to set up and operate a solar pump station ( photovoltaic cable, DC switch, male MC4 connector, etc.) Transport and storage 5.1. -
Page 22: Transport
The pumps are delivered by the manufacturer or shipping agency in suitable packag- ing. This normally precludes the possibility of damage occurring during transportation and storage. The packaging must be stored in a safe place for reuse if the product is frequently used at different locations. WILO SE 2021-01 DIN A5... -
Page 23: Storage
Do not place the unit without having secured it. Risk of injury if the pump tips over! • New Wilo-Actun OPTI-MS submersible pumps can be stored in temperatures be- tween -20 °C and 50 °C. The storage area must be dry. We recommend a frost-proof room for storage with a temperature between 5 °C and 25 °C. -
Page 24: Return Delivery
Water hammers can be reduced or prevented by applying suitable measures (e.g. non-return valves with an adjustable closing time, electrically actuated shut-off devices, special routing of the pressure pipe). WILO SE 2021-01 DIN A5... -
Page 25: Installation Types
Examples of installation with solar power supply (Fig. 2) Fig. 2: Installation with solar power supply Actun OPTI-MS.. Water tank Solar panel Float switch Connection cable (power supply) Signal cable Pressure pipe MS Control switchgear (optional accessory) Installation and operating instructions Wilo-Actun OPTI-MS... - Page 26 (Fig. 3i). CAUTION: beware of damage/malfunctions! Wait a minimum of 60 minutes before starting up the pump (Fig. 3j). In any other case threads may come loose and cause malfunctions or damage to the pump. WILO SE 2021-01 DIN A5...
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Page 27: Electrical Connection
(if used) must be extended to the required length on site prior to installation to suit the available space in the borehole using the enclosed sealing kit. The sealing kit is intended to extend round cables. Installation and operating instructions Wilo-Actun OPTI-MS... - Page 28 If you use a signal cable, remove the sealing plug from the base of the casting mold. Then insert the signal cable through the small hole until the end protrudes from the casting mold by approximately 100 mm. WILO SE 2021-01 DIN A5...
- Page 29 Do not connect the pump. Consult the manufacturer! If the insulation resistance is OK, connect the unit to the mains supply by connecting the connection cables to the switchbox. Electrical connections may only be made by a qualified electrician! Installation and operating instructions Wilo-Actun OPTI-MS...
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Page 30: Motor Protection
Water level sensor (already connected) Yellow/green Earthing Signal cable to directly connect a switch (e.g. float or pressure switch) or White Wilo-MS Control; Wires must be short-circuited and insulated if the signal cable is not used! 6.4. Motor protection The motor protection is integrated in the frequency converter: We also recommend installing a residual-current device (RCD). - Page 31 Use hoisting gear with sufficient bearing capacity. Installation and operating instructions Wilo-Actun OPTI-MS...
- Page 32 For this purpose, use the enclosed sealing kit to extend by the required length. Fit the first pipe to the pressure connection of the of the pump. Screw together all necessary pipes if only few pipes are required and the lifting equipment has reached a sufficient height. WILO SE 2021-01 DIN A5...
- Page 33 12. Place the unit on the well and fasten the well closure. 13. Fit the pressure pipe to the tap on the well closure and route the connection cables to the switchbox. Installation and operating instructions Wilo-Actun OPTI-MS...
- Page 34 The guy must not be wound around the pressure port or affixed to the piping. This could result in slipping or the piping might become separated. There is an increased risk of injury! Always attach the guy to the specified attachment points! WILO SE 2021-01 DIN A5...
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Page 35: Dry-Running Protection
In addition, it is also important to ensure that no air enters the hydraulics housing. The pump must therefore always be immersed in the fluid up to the top edge of the hydraulics housing. Installation and operating instructions Wilo-Actun OPTI-MS... -
Page 36: Commissioning
• Make sure a second person is present at all times when you are working in wells and tanks. Adequate ventilation must be ensured if there is danger of toxic gases forming. WILO SE 2021-01 DIN A5... -
Page 37: Electrical System
• Once the pump and pipe system have been vented, once again disconnect the pump from the power supply and close any potentially open taps. Installation and operating instructions Wilo-Actun OPTI-MS... -
Page 38: Operation
Depending on the available power provided by the solar panels, the frequency converter generates the maximum available speed. If the voltage drops below the required minimum value, the frequency converter switch- es off the pump. WILO SE 2021-01 DIN A5... -
Page 39: Conduct During Operation
Lifting gear and lifting devices must be in a perfect technical condition. Work may only commence if the lifting device has been checked and found to be in perfect working order. If it is not inspected, fatal injuries may result! Installation and operating instructions Wilo-Actun OPTI-MS... -
Page 40: Temporary Shutdown
The parts may only be shipped by forwarding agents who have been instructed appropriately. Please also refer to the “Transport and storage” section. WILO SE 2021-01 DIN A5... -
Page 41: Recommissioning
• Observe the locally applicable regulations! Please consult your local municipal authority, the nearest waste disposal site, or the dealer who sold the products to you for information on proper disposal. For further information on recycling, go to www.wilo-recycling.com. Installation and operating instructions Wilo-Actun OPTI-MS... -
Page 42: Maintenance And Repair
English MAINTENANCE AND REPAIR Maintenance and repair Any repairs to the motor or replacement of the motor filling must be carried out by Wilo customer service only. 10. Troubleshooting In order to prevent damage or serious injury when repairing malfunctions on the unit, observe the following: •... - Page 43 Inadmissible levels of gas in the fluid • Consult the manufacturer Signs of wear • Replace worn parts Defective motor bearing • Consult the manufacturer Unit is installed under tension • Check installation, use rubber expansion joints if necessary Installation and operating instructions Wilo-Actun OPTI-MS...
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Page 44: 11. Appendix
For more details, please contact customer service. 11. Appendix 11.1. Spare parts Spare parts can be ordered from the manufacturer’s customer service. Provide the serial and/or article numbers to avoid return queries and incorrect orders. Subject to change without prior notice. WILO SE 2021-01 DIN A5... - Page 48 Local contact at www.wilo.com/contact WILO SE Wilopark 1 D-44263 Dortmund Germany T +49(0)231 4102-0 F +49(0)231 4102-7363 wilo@wilo.com Pioneering for You www.wilo.com...
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