Pepperl+Fuchs KCD0-SD3-Ex1.1 45 Series Manual
Pepperl+Fuchs KCD0-SD3-Ex1.1 45 Series Manual

Pepperl+Fuchs KCD0-SD3-Ex1.1 45 Series Manual

Functional safety solenoid driver

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PROCESS AUTOMATION
MANUAL
Functional Safety
Solenoid Driver
KCD0-SD3-Ex1.1*45
ISO9001
3

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Summary of Contents for Pepperl+Fuchs KCD0-SD3-Ex1.1 45 Series

  • Page 1 PROCESS AUTOMATION MANUAL Functional Safety Solenoid Driver KCD0-SD3-Ex1.1*45 ISO9001...
  • Page 2 Functional Safety KCD0-SD3-Ex1.1*45 With regard to the supply of products, the current issue of the following document is applicable: The General Terms of Delivery for Products and Services of the Electrical Industry, published by the Central Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most recent version as well as the supplementary clause: "Expanded reservation of proprietorship"...
  • Page 3: Table Of Contents

    Functional Safety KCD0-SD3-Ex1.1*45 Content 1 Introduction........4 1.1 Content of this Document .
  • Page 4: Introduction

    Additionally, the following parts may belong to the documentation, if applicable: • EU-type examination certificate • EU declaration of conformity • Attestation of conformity • Certificates • Control drawings • FMEDA report • Assessment report • Additional documents For more information about functional safety products from Pepperl+Fuchs see www.pepperl-fuchs.com/sil.
  • Page 5: Safety Information

    Functional Safety KCD0-SD3-Ex1.1*45 Introduction Safety Information Target Group, Personnel Responsibility for planning, assembly, commissioning, operation, maintenance, and dismounting lies with the plant operator. Only appropriately trained and qualified personnel may carry out mounting, installation, commissioning, operation, maintenance, and dismounting of the product.
  • Page 6: Symbols Used

    Functional Safety KCD0-SD3-Ex1.1*45 Introduction Symbols Used This document contains symbols for the identification of warning messages and of informative messages. Warning Messages You will find warning messages, whenever dangers may arise from your actions. It is mandatory that you observe these warning messages for your personal safety and in order to avoid property damage.
  • Page 7: Product Description

    At full load, 12 V at 45 mA is available for the hazardous area application. Interfaces The device has the following interfaces. • Safety relevant interfaces: input and output Note! For corresponding connections see datasheet. Marking Pepperl+Fuchs GmbH Lilienthalstraße 200, 68307 Mannheim, Germany Internet: www.pepperl-fuchs.com KCD0-SD3-Ex1.1045, KCD0-SD3-Ex1.1245 Up to SIL 3...
  • Page 8: Standards And Directives For Functional Safety

    Functional Safety KCD0-SD3-Ex1.1*45 Product Description Standards and Directives for Functional Safety Device specific standards and directives Functional safety IEC/EN 61508, part 1 – 7, edition 2010: Functional safety of electrical/electronic/programmable electronic safety-related systems (manufacturer) System-specific standards and directives Functional safety IEC/EN 61511, part 1 –...
  • Page 9: Planning

    Functional Safety KCD0-SD3-Ex1.1*45 Planning Planning System Structure 3.1.1 Low Demand Mode of Operation If there are two control loops, one for the standard operation and another one for the functional safety, then usually the demand rate for the safety loop is assumed to be less than once per year.
  • Page 10: Assumptions

    Functional Safety KCD0-SD3-Ex1.1*45 Planning Assumptions The following assumptions have been made during the FMEDA: • Failure rate based on the Siemens standard SN29500. • Failure rates are constant, wear is not considered. • The safety-related device is considered to be of type A device with a hardware fault tolerance of 0.
  • Page 11: Safety Function And Safe State

    Functional Safety KCD0-SD3-Ex1.1*45 Planning Safety Function and Safe State Safe State The safe state of the output is the de-energized state. The output current is less than 50 A. Safety Function When the input signal is active, the output is activated. The safe state is introduced when the input voltage is below 5 V DC.
  • Page 12: Characteristic Safety Values

    Functional Safety KCD0-SD3-Ex1.1*45 Planning Characteristic Safety Values Parameters acc. to IEC 61508 Characteristic values Assessment type Full assessment Device type Mode of operation Low demand mode, high demand mode or continuous mode SIL (SC) Safety function The output is de-energized if the input is in low condition 76 FIT ...
  • Page 13: Useful Life Time

    As noted in DIN EN 61508-2:2011 note N3, appropriate measures taken by the manufacturer and plant operator can extend the useful lifetime. Our experience has shown that the useful lifetime of a Pepperl+Fuchs product can be higher if the ambient conditions support a long life time, for example if the ambient temperature is significantly below 60 °C.
  • Page 14: Mounting And Installation

    Functional Safety KCD0-SD3-Ex1.1*45 Mounting and Installation Mounting and Installation Installing the Device 1. Observe the safety instructions in the instruction manual. 2. Observe the information in the manual. 3. Observe the requirements for the safety loop. 4. Connect the device only to devices that are suitable for this safety application. 5.
  • Page 15: Operation

    Functional Safety KCD0-SD3-Ex1.1*45 Operation Operation Danger! Danger to life from missing safety function If the safety loop is put out of service, the safety function is no longer guaranteed. • Do not deactivate the device. • Do not bypass the safety function. •...
  • Page 16 Functional Safety KCD0-SD3-Ex1.1*45 Operation Proof Test Procedure 1. Prepare a test set-up, see figure below. 2. Test the devices in the mode of operation they are used in. If necessary, change the configuration of the device. Verify the input and output values as given in table below.
  • Page 17: Maintenance And Repair

    Functional Safety KCD0-SD3-Ex1.1*45 Maintenance and Repair Maintenance and Repair Danger! Danger to life from missing safety function If the safety loop is put out of service, the safety function is no longer guaranteed. • Do not deactivate the device. • Do not bypass the safety function. •...
  • Page 18: List Of Abbreviations

    Functional Safety KCD0-SD3-Ex1.1*45 List of Abbreviations List of Abbreviations Emergency Shutdown Failure In Time in 10 FMEDA Failure Mode, Effects, and Diagnostics Analysis Probability of safe failure  Probability of dangerous detected failure  Probability of dangerous undetected failure  Probability of failures of components in the safety loop that have ...
  • Page 19 Functional Safety KCD0-SD3-Ex1.1*45 Notes...
  • Page 20 PROCESS AUTOMATION – PROTECTING YOUR PROCESS Worldwide Headquarters Pepperl+Fuchs GmbH 68307 Mannheim · Germany Tel. +49 621 776-0 E-mail: info@de.pepperl-fuchs.com For the Pepperl+Fuchs representative closest to you check www.pepperl-fuchs.com/contact www.pepperl-fuchs.com Subject to modifications Copyright PEPPERL+FUCHS • Printed in Germany DOCT-5852 09/2017...

This manual is also suitable for:

Kcd0-sd3-ex1.1045Kcd0-sd3-ex1.1245

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