Additionally, the following parts may belong to the documentation, if applicable: • EU-type examination certificate • EU declaration of conformity • Attestation of conformity • Certificates • Control drawings • FMEDA report • Assessment report • Additional documents For more information about Pepperl+Fuchs products with functional safety, see www.pepperl-fuchs.com/sil.
Functional Safety KCD2-SCD-Ex1.ES(.SP), HiC2031ES Introduction Safety Information Target Group, Personnel Responsibility for planning, assembly, commissioning, operation, maintenance, and dismounting lies with the plant operator. Only appropriately trained and qualified personnel may carry out mounting, installation, commissioning, operation, maintenance, and dismounting of the product. The personnel must have read and understood the instruction manual and the further documentation.
Functional Safety KCD2-SCD-Ex1.ES(.SP), HiC2031ES Introduction Symbols Used This document contains symbols for the identification of warning messages and of informative messages. Warning Messages You will find warning messages, whenever dangers may arise from your actions. It is mandatory that you observe these warning messages for your personal safety and in order to avoid property damage.
Functional Safety KCD2-SCD-Ex1.ES(.SP), HiC2031ES Product Description Product Description Function KCD2-SCD-Ex1.ES(.SP) This isolated barrier is used for intrinsic safety applications. The device repeats the input signal from a control system to drive HART I/P converters, electrical valves, and positioners located in a hazardous area. Digital signals are superimposed on the analog values at the field side or control side and are transferred bi-directionally.
Functional Safety KCD2-SCD-Ex1.ES(.SP), HiC2031ES Product Description Marking Pepperl+Fuchs Group Lilienthalstraße 200, 68307 Mannheim, Germany Internet: www.pepperl-fuchs.com KCD2-SCD-Ex1.ES(.SP) Up to SIL 3 HiC2031ES Standards and Directives for Functional Safety Device specific standards and directives Functional safety IEC/EN 61508, part 1 – 7, edition 2010:...
Functional Safety KCD2-SCD-Ex1.ES(.SP), HiC2031ES Planning Planning System Structure 3.1.1 Low Demand Mode of Operation If there are two control loops, one for the standard operation and another one for the functional safety, then usually the demand rate for the safety loop is assumed to be less than once per year.
Functional Safety KCD2-SCD-Ex1.ES(.SP), HiC2031ES Planning Assumptions The following assumptions have been made during the FMEDA: • Failure rate based on the Siemens standard SN 29500. • Failure rates are constant, wear is not considered. • External power supply failure rates are not included. •...
Functional Safety KCD2-SCD-Ex1.ES(.SP), HiC2031ES Planning Safety Function and Safe State Safety Function The output repeats the input current (4 mA to 20 mA) with a tolerance of 2 % related to the maximum value of the output span. Even if the collective error message or fault bus output is not part of the safety function, we recommend to use the output.
Functional Safety KCD2-SCD-Ex1.ES(.SP), HiC2031ES Planning Characteristic Safety Values Parameters Characteristic values Assessment type Full assessment Device type Mode of operation Low demand mode or high demand mode Safety function Transfer of the analog signals 0 FIT 177 FIT 8.2 FIT ...
Functional Safety KCD2-SCD-Ex1.ES(.SP), HiC2031ES Planning Useful Lifetime Although a constant failure rate is assumed by the probabilistic estimation this only applies provided that the useful lifetime of components is not exceeded. Beyond this useful lifetime, the result of the probabilistic estimation is meaningless as the probability of failure significantly increases with time.
Functional Safety KCD2-SCD-Ex1.ES(.SP), HiC2031ES Mounting and Installation Mounting and Installation Mounting and Installing the Device Observe the safety instructions in the instruction manual. Observe the information in the manual. Observe the requirements for the safety loop. Connect the device only to devices that are suitable for this safety application. Check the safety function to ensure the expected output behavior.
Functional Safety KCD2-SCD-Ex1.ES(.SP), HiC2031ES Operation Operation Danger! Danger to life from missing safety function If the safety loop is put out of service, the safety function is no longer guaranteed. • Do not deactivate the device. • Do not bypass the safety function. •...
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Functional Safety KCD2-SCD-Ex1.ES(.SP), HiC2031ES Operation Proof Test Procedure Put out of service the entire safety loop. Protect the application by means of other measures. Prepare a test set-up, see figures below. Test the devices. Verify the current values as given in table below. Set back the device to the original settings for the application after the test.
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Functional Safety KCD2-SCD-Ex1.ES(.SP), HiC2031ES Operation KCD2-SCD-Ex1.ES(.SP) Multimeter (mA ) load 4 mA to 20 mA 4 mA to 20 mA 24 V DC supply Power supply Collective error message Zone 0, 1, 2 Zone 2 Power Rail (optional) Div. 2 Div.
Functional Safety KCD2-SCD-Ex1.ES(.SP), HiC2031ES Maintenance and Repair Maintenance and Repair Danger! Danger to life from missing safety function Changes to the device or a defect of the device can lead to device malfunction. The function of the device and the safety function is no longer guaranteed. Do not repair, modify, or manipulate the device.
Functional Safety KCD2-SCD-Ex1.ES(.SP), HiC2031ES List of Abbreviations List of Abbreviations Emergency Shutdown Failure In Time in 10 Failure Mode, Effects, and Diagnostics Analysis FMEDA Probability of safe failure Probability of dangerous detected failure Probability of dangerous undetected failure ...