Blue Diamond Heavy Duty 2 Series Operation And Maintenance Manual

Blue Diamond Heavy Duty 2 Series Operation And Maintenance Manual

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Heavy Duty Series 2
Brush Cutter
Operation and Maintenance Manual
Register your
103007 & 103012
WARRANTY
within 30 days
of purchase
888-376-7027 | BlueDiamondAttachments.com

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Summary of Contents for Blue Diamond Heavy Duty 2 Series

  • Page 1 Heavy Duty Series 2 Brush Cutter Operation and Maintenance Manual Register your 103007 & 103012 WARRANTY within 30 days of purchase 888-376-7027 | BlueDiamondAttachments.com...
  • Page 2 Serial Number: _____________________________ Blue Diamond is continually working to improve its Dealer Name: ______________________________ products. Blue Diamond reserves the right to make any improvements or changes as deemed practical and pos- Dealer Number: _____________________________ sible without incurring any responsibility or obligation...
  • Page 3: Table Of Contents

    2.2 Brush Cutter Operation ............8 2.3 Inspection Schedule ............... 9 3. Parts ....................11-14 3.1 Direct Drive Spindle ..............11 3.2 Blade Assembly Breakdown ..........13 3.3 Warning Decal Placement ............ 14 4. Specifications ................15 4.1 Torque Specifications .............15 5. Warranty ..................17 Blue Diamond® Attachments...
  • Page 4: Safety

    Ensure that all safety pictograms/decals are IMPORTANT legible. If pictograms/decals are worn, they must be replaced with new ones obtained from Blue Diamond and placed in the position The signal word IMPORTANT identifies indicated by this manual. procedures which must be followed to avoid •...
  • Page 5: Qualified Operators

    Slow Moving Vehicle (SMV) emblem. liability of any resulting injury or damage. Regulations may identify a hazard such as a utility line. Blue Diamond® Attachments...
  • Page 6: Operation

    3. Insert and connect the prime mover to the attachment. 4. Connect the hydraulic lines from the attachment to the prime mover. 5. Close latches (or other locking mechanism) to secure the attachment to the prime mover. Blue Diamond® Attachments...
  • Page 7 3. Disengage the prime mover latches (or other locking mechanism) from the attachment. 4. Back the prime mover slowly away from the attachment. Blue Diamond® Attachments...
  • Page 8: Brush Cutter Operation

    Keep all chains and shields installed. Repair • Stop engine before leaving the machine to or replace if damaged or missing. service. • Check blade carrier, blades and mounting hardware. Replace if damaged. Never weld or modify. Blue Diamond® Attachments...
  • Page 9: Inspection Schedule

    Check for any signs of grease under the deck (potential damaged seal on the direct drive) Clean debris from the motor and drive area. Check that all guards and safety equipment are in good condition. Blue Diamond® Attachments...
  • Page 10 Inspect the bolts on the motor and drive. Has the prime mover been properly Tighten if required. maintained? Check that all bolts are tight. Grease drive system every 250 hours of use (1 fitting on direct drive). Blue Diamond® Attachments...
  • Page 11: Parts

    Direct Drive Upper Bearing & Race 203105 Direct Drive Spindle Nut, Lower 203095 Direct Drive Lock Ring 203100 Direct Drive Star Lock Washer 203090 Direct Drive Spindle Nut, Upper 203156 Motor to Drive Flange 203763 Hydraulic Motor 100cc 203768 Hydraulic Motor 160cc Blue Diamond® Attachments...
  • Page 12 Turn nut until the dowel aligns with the nearest hole. Bottom Nut 3-3/4” Hand tighten against the top Bearing and Torque to 100 lb/ft Use red Loctite on the threads of both the lower and upper nut. Blue Diamond® Attachments...
  • Page 13: Blade Assembly Breakdown

    Chain Retainer Bar 60” 203055 Chain Retainer Bar 72” 203030 Lock Nut for Blade 203045 Blade Carrier 60” – 3 Blade 203042 Blade Carrier 72” – 3 Blade 203025 Pivot Bolt 203028 Blade for 60” 203027 Blade for 72” Blue Diamond® Attachments...
  • Page 14: Warning Decal Placement

    High Pressure Fluid Hazard Decal BD-02 Read Owner’s Manual Before Operating Decal BD-03 Do Not Operate Without Safety Chain in Place Decal BD-04 Warning: Keep Hands and Feet Away Decal BD-05 DANGER: Debris Discharge Area Stay Back 50 Feet Blue Diamond® Attachments...
  • Page 15: Specifications

    547 ft / lb 708 ft / lb 773 ft / lb 1000 ft / lb 386 ft / lb 545 ft / lb (289 N•m) (373 N•m) (742 N•m) (960 N•m) (1048 N•m) (1356 N•m) (523 N•m) (739 N•m) Blue Diamond® Attachments...
  • Page 16 This page intentionally left blank...
  • Page 17: Warranty

    ATTACHMENTS before work is performed. ® The BLUE DIAMOND® PRODUCT SUPPORT TEAM will advise repairs and applicable parts exchanges. Tampering with the failed part may void the warranty. This warranty does not include freight or delivery charges incurred when returning machinery for servicing. Dealer mileage, service calls, and pickup/delivery charges are the customers’...
  • Page 18 QUALITY | DEPENDABILITY | INTEGRITY Blue Diamond® Attachments 4512 Anderson Road, Knoxville, TN 37918 888-376-7027...

This manual is also suitable for:

103007103012

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