Dimensional drawing of the TB30/M conveyor with a brushless DC motor .............. 30 3.6.2 Dimensional drawing of the TB30/M tandem conveyor with a brushless DC motor ..........31 3.6.3 Dimensional drawing of the TB30/K conveyor with a brushless DC motor ............... 32 www.montech.com...
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3.6.4 Dimensional drawing of the TB30/KS conveyor with a brushless DC motor.............. 33 3.6.5 Dimensional drawing of the TB30/K tandem conveyor with brushless DC motor ............. 34 3.6.6 Dimensional drawing of the TB30/M conveyor with a three-phase motor ............... 35 3.6.7...
Assembly Instructions MA-100156 TB30 Conveyor Definitions Type designation Conveyor Designation Type TB30 Document name MA-100156-EN-0123 List of essential health and safety requirements according to Machinery Directive 2006/42/EC, Annex I, Chapter 1 Not relevant for this device To be met by the system integrator for the (complete) machine Met for the scope of the partly completed machinery 1.1. General 1.1.1. Definitions 1.1.2. Principles of safety integration ...
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Assembly Instructions MA-100156 TB30 Conveyor Not relevant for this device To be met by the system integrator for the (complete) machine Met for the scope of the partly completed machinery 1.4. Requirements for safety guards 1.4.1. General requirements 1.4.2. Special requirements for separable safety guards 1.4.2.1 Fixed safety guards 1.4.2.2 Interlocking movable separable safety guards ...
TB30 Conveyor Information about this manual This manual contains the data and information required for the installation and maintenance of the TB30 conveyors. All personnel must read this manual carefully and understand it before starting work. The basic prerequisite for safe working is compliance with all the safety instructions and handling instructions given in this manual.
• maintenance work that has not been carried out or has been carried out inadequately Copyright The assembly instructions are to be treated as confidential. They are intended exclusively for personnel working with the conveyor. The disclosure of this document to third parties is prohibited unless approved in writing by Montech AG. NOTICE Copyright The information, texts, drawings, pictures and other representations that form the content of this publication are protec- ted by copyright.
Assembly Instructions MA-100156 TB30 Conveyor 1.11 Service life The service life depends heavily on the frequency of use, care, and compliance with the specified maintenance requirements. If the intended use is observed, an average product service life of 10 years can be expected. In this context, care must be taken to ensure that wearing parts such as conveyor belts, toothed belts, round belts, shock absorbers and sensors must be replaced according to the specified maintenance intervals.
Any use that goes beyond the intended use or is different is considered improper use. Improper use A misuse of the TB30 can lead to dangerous situations. In particular, the following uses must be avoided: • Direct exposure to light from UV lamps.
Assembly Instructions MA-100156 TB30 Conveyor Personal protective equipment Personal protective equipment must be worn when working in order to minimize dangers to health. The following personal protective equipment (PPE) must be worn as a minimum: Wear safety shoes You must wear safety shoes while working in the vicinity of the conveyor.
Further work not described in these assembly instructions may only be carried out by Montech AG's skilled personnel. Other personnel are not authorized to carry out this work. Please contact Montech AG's customer service to have such work car- ried out (for contact information, see chapter 1.12).
Assembly Instructions MA-100156 TB30 Conveyor Specification Conveyor TB30 Drive with brushless DC motor 3.1.1 Components TB30 single belt conveyor center drive Figure 1 Exploded view of the TB30 single belt conveyor with center drive Item Description Chassis Gliding plate (optional) Lateral guide End section (various versions) End section with knife edge (optional) Drive unit...
Assembly Instructions MA-100156 TB30 Conveyor 3.1.2 Components TB30 dual belt conveyor center drive Figure 2 Exploded view of the TB30 dual belt conveyor with center drive Item Description Chassis Gliding plate Lateral guide End section (various versions) End section with knife edge (optional) Drive unit Motor (Brushless DC motor)
Assembly Instructions MA-100156 TB30 Conveyor 3.1.3 Components TB30 tandem conveyor center drive Figure 3 Exploded view of the TB30 tandem conveyor with center drive Item Description Chassis Gliding plate (optional) Lateral guide End section (various versions) End section with knife edge (optional) Drive unit Motor (Brushless DC motor)
Assembly Instructions MA-100156 TB30 Conveyor 3.1.4 Components TB30 single belt conveyor end drive Figure 4 Exploded view of the TB30 single belt conveyor with end drive Item Description Chassis Gliding plate (optional) Lateral guide End section (tension roller-Ø30 or Ø40 for cleated belts) Drive unit Motor (Brushless DC motor)
Assembly Instructions MA-100156 TB30 Conveyor 3.1.5 Components TB30 dual belt conveyor end drive Figure 5 Exploded view of the TB30 dual belt conveyor with end drive Item Description Chassis Gliding plate Lateral guide End section (tension roller-Ø30) Drive unit Motor (Brushless DC motor) Controller Conveyor belts Motor/controller connection cable www.montech.com...
Assembly Instructions MA-100156 TB30 Conveyor 3.1.6 Components TB30 tandem conveyor end drive Figure 6 Exploded view of the TB30 tandem conveyor with end drive Item Description Chassis Gliding plate (optional) Lateral guide End section (tension roller-Ø30) Drive unit Motor (Brushless DC motor) Controller Conveyor belts Conveyor connection Motor/controller connection cable www.montech.com...
Assembly Instructions MA-100156 TB30 Conveyor 3.1.7 Components TB30 single belt conveyor end drive pivotable Figure 7 Exploded view of the TB30 single belt conveyor with end drive pivotable Item Description Chassis Gliding plate (optional) Lateral guide End section (tension roller-Ø30 or Ø40 for cleated belts) Motor (Brushless DC motor)
Assembly Instructions MA-100156 TB30 Conveyor 3.1.8 Components TB30 dual belt conveyor end drive pivotable Exploded view of the TB30 dual belt conveyor with end drive pivotable Figure 8 Item Description Chassis Gliding plate Lateral guide End section (tension roller-Ø30) Motor (Brushless DC motor) Drive unit pivotable Controller Conveyor belt Motor/controller connection cable www.montech.com...
Assembly Instructions MA-100156 TB30 Conveyor Drive with three-phase motor 3.2.1 Components TB30 single belt conveyor center drive Figure 9 Exploded view of the TB30 single belt conveyor with center drive Item Description Chassis Drive unit End section (tension roller-Ø30) Motor (three-phase motor) Gliding plate (optional) Conveyor belt Lateral guide www.montech.com info@montech.com...
Assembly Instructions MA-100156 TB30 Conveyor 3.2.3 Components TB30 tandem conveyor center drive Figure 11 Exploded view of the TB30 tandem conveyor with center drive Item Description Chassis Gliding plate (optional) Conveyor belts Lateral guide End section with knife edge (optional) End section (various versions) Drive unit...
Assembly Instructions MA-100156 TB30 Conveyor 3.2.4 Components TB30 single belt conveyor end drive Figure 12 Exploded view of the TB30 single belt conveyor with end drive Item Description Chassis Gliding plate (optional) Lateral guide Conveyor belt End section (tension roller-Ø30 or Ø40 for cleated belts) Drive unit Motor (three-phase motor) www.montech.com...
Assembly Instructions MA-100156 TB30 Conveyor 3.2.6 Components TB30 tandem conveyor end drive Figure 14 Exploded view of the TB30 tandem conveyor with end drive Item Description Chassis Gliding plate (optional) Conveyor belts Lateral guide End section (tension roller-Ø30) Conveyor connection Drive unit Motor (three-phase motor) www.montech.com info@montech.com...
Assembly Instructions MA-100156 TB30 Conveyor Technical data Operating temperature + 10 to + 40 °C Storage temperature + 5 to + 40 °C Relative humidity (in operation) < 85% (without condensation) Relative humidity (storage) < 85% (without condensation) Degree of purity of the air (in operation)
Assembly Instructions MA-100156 TB30 Conveyor Weight Conveyor TB30 Version with brushless DC motor With gliding plate Center End drive Extension Center End drive Extension Weight drive drive pivotable (per meter). drive drive pivotable (per meter). Base length L = 1000 [kg] [kg] [kg] [kg] [kg] [kg] [kg] [kg] Eingurt TB30-45 TB30-60 TB30-80...
Figure 16 Dimension drawing of the TB30 conveyor with center drive and brushless DC motor 60mm at the end section with diverter roller or knife edge / 90mm at the end section with tension roller (for increased tension path) 90mm at the end section with diverter roller or knife edge / 120mm at the end section with tension roller (for increased tension path)
Figure 17 Dimensional drawing of the TB30 tandem conveyor with center drive and brushless DC motor 60mm at the end section with diverter roller or knife edge / 90mm at the end section with tension roller (for increased tension path)
TB30 Conveyor 3.6.3 Dimensional drawing of the TB30/K conveyor with a brushless DC motor Situation with a cleated belt min. Conveying direction Situation with a dual belt Conveying direction Figure 18 Dimensional drawing of the TB30 conveyor with end drive and brushless DC motor Type TB30-45 TB30-60 TB30-80 TB30-105 TB30-140 TB30-185 TB30-250...
Assembly Instructions MA-100156 TB30 Conveyor 3.6.4 Dimensional drawing of the TB30/KS conveyor with a brushless DC motor Figure 19 Dimensional drawing of the TB30 conveyor with end drive pivotable and brushless DC motor Type TB30-45 TB30-60 TB30-80 TB30-105 TB30-140 TB30-185 TB30-250 A Chassis [mm] B Conveying width ±0.5 [mm] 0 - 23...
Conveying direction min. 2 units per chassis additionally a joint support every 2 meters of conveyor length min. min. Figure 20 Dimensional drawing of the TB30 tandem conveyor with end drive and brushless DC motor Type TB30-60 TB30-80 TB30-105 TB30-140 TB30-185 TB30-250...
Figure 21 Dimension drawing of the TB30 conveyor with center drive and three-phase motor 60mm at the end section with diverter roller or knife edge / 90mm at the end section with tension roller (for increased tension path) 90mm at the end section with diverter roller or knife edge / 120mm at the end section with tension roller (for increased tension path)
Figure 22 Dimensional drawing of the TB30 tandem conveyor with center drive and three-phase motor 60mm at the end section with diverter roller or knife edge / 90mm at the end section with tension roller (for increased tension path) 162mm at the end section with diverter roller or knife edge / 192mm at the end section with tension roller (for increased tension path)
Situation with a cleated belt **Terminal box position dependent on motor selection see the catalog Conveying direction Situation with a dual belt Conveying direction Figure 23 Dimensional drawing of the TB30 conveyor with end drive and three-phase motor Type TB30-45 TB30-60 TB30-80 TB30-105 TB30-140...
2 units per chassis additionally a joint support every 2 meters of conveyor length min. min. Conveying direction Figure 24 Dimensional drawing of the TB30 tandem conveyor with end drive and three-phase motor Type TB30-60 TB30-80 TB30-105 TB30-140 TB30-185 TB30-250...
Assembly Instructions MA-100156 TB30 Conveyor Calculation formula 3.7.1 ConveyorTB30/M Calculation of the chassis length Chassis length L 2 End section with diverter roller Ø30 / Ø20 = L - 120 2 End section with tension roller Ø30 = L - 180 1 End section with diverter roller Ø30 / Ø20 and 1 end section with tension roller = L - 150 Ø30...
Assembly Instructions MA-100156 TB30 Conveyor Mechanical Assembly 3.8.1 Conveyor separation The conveyors are transported as units with a maximum length of 3 m. If the total length of a conveyor exceeds this dimen- sion, the individual units are to be assembled according to the following diagram.
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Assembly Instructions MA-100156 TB30 Conveyor End drive with brushless DC-Motor without cleats with cleats L≤2000 2000<L≤3000 3000<L≤4000 4000<L≤6000 6000<L≤7000 Figure 26 Mechanical assembly: End drive with brushless DC motor Conveyor length Lateral guide fixed Lateral guide adjustable Chassis length End section length Disassembly point for transport www.montech.com...
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Assembly Instructions MA-100156 TB30 Conveyor End drive pivotable with brushless DC-Motor without cleats with cleats L ≤2000 2000< L ≤3000 3000< L ≤4000 4000< L ≤6000 6000< L ≤7000 Figure 27 Mechanical assembly: End drive pivotable with brushless DC moto Conveyor length Lateral guide fixed Lateral guide adjustable...
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Assembly Instructions MA-100156 TB30 Conveyor End drive with three-phase motor without cleats with cleats L≤2000 2000<L≤3000 3000<L≤4000 4000<L≤6000 6000<L≤7000 Mechanical assembly: End drive with three-phase motor Figure 28 Conveyor length Lateral guide fixed Lateral guide adjustable Chassis length End section length Disassembly point for transport www.montech.com...
Assembly Instructions MA-100156 TB30 Conveyor Transport, Packaging and Storage Transport CAUTION Improper transportation Risk of injury and damage in the event of unauthorized or improper transport! ⇒ Unloading upon delivery and internal transport must only be carried out by trained personnel. ⇒ No one is allowed to stand under suspended loads.
Assembly Instructions MA-100156 TB30 Conveyor Storage of packages Store the packages under the following conditions: • Do not store outdoors. • Store in a dry and dust-free environment. • Do not expose to aggressive media. • Protect from exposure sunlight.
Assembly Instructions MA-100156 TB30 Conveyor Commissioning DANGER Electricity Risk of electric shock and thereby risk of injury or death in contact with live or live parts! ⇒ Work on the electrical system must only be carried out by qualified personnel.
Assembly Instructions MA-100156 TB30 Conveyor 5.1.1 Electrical connection brushless DC-Motor NOTICE Observe the motor operating instructions This document contains only a rough overview of the connection and commissioning of the motor and the controller. Be sure to follow the instructions in the Operating Manual BMU Series HM-5187 for the electrical connection.
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Assembly Instructions MA-100156 TB30 Conveyor IMPORTANT Earthing the motor and controller Connect the components on the PE terminal (Protective Earth Terminal) to a grounding cable. In so doing, the cable length should be as short as possible. Figure 31 Brushless DC motor earthing The controller must be earthed at one of these two points.
Assembly Instructions MA-100156 TB30 Conveyor 5.1.2 Electrical connection end drive pivotable IMPORTANT DC voltage 24V A DC voltage of 24 V is required to supply the motor. Higher voltages and AC voltage can damage the motor. Pay attention to the correct connection of the grounding cable according to Figure 30.
Assembly Instructions MA-100156 TB30 Conveyor 5.1.4 Electrical connection Three-Phase Motor DANGER Electrical hazards Work on the electrical parts is particularly dangerous and can lead to injury or death! ⇒ The conveyor operator must have the electrical connection, commissioning, adjustment and maintenance carried out by qualified persons (skilled personnel).
Assembly Instructions MA-100156 TB30 Conveyor 5.1.5 Setting the required pretension of the conveyor belt NOTICE Correct belt pretension The correct pretension for a conveyor belt is indicated on the nameplate, which is attached to the conveyor drive. For example: 0.6%. The required pretensioning of the belt depends on the type of belt, the type of transport and the conveyor loading. The information on the nameplate corresponds to the conditions of use known to us.
Assembly Instructions MA-100156 TB30 Conveyor 5.1.6 Conveyor belt tracking IMPORTANT Centered belt tracking The conveyor belt must always run centrally over the diverter rollers and the drive roller. Under no circumstances should the edges of the belt protrude laterally beyond the rollers. You can correct the belt tracking over the diverter rollers or tension rollers by tightening or loosening the screws (280) while the conveyor is running.
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Assembly Instructions MA-100156 TB30 Conveyor With the center drive, the tracking on the drive roller also has to be adjusted. With the center drive, the correction of the tracking on the drive roller can only be checked after removing the guard plate. This procedure is not required for end drive.
Assembly Instructions MA-100156 TB30 Conveyor 5.1.7 Relocation of the drive unit on the chassis (center drive) Procedure X 1 Switch off the motor. X 2 Loosen the two mounting screws (140) on the right side plate (70) and the two corresponding screws on the left side plate (80). X 3 Move the drive unit to the desired location and tighten the 4 mounting screws (140) on the two side plates.
Assembly Instructions MA-100156 TB30 Conveyor Maintenance DANGER Electricity Risk of electric shock and thereby risk of injury or death in contact with live or live parts! ⇒ Work on the electrical system must only be carried out by qualified personnel.
Assembly Instructions MA-100156 TB30 Conveyor NOTICE Loss of warranty and loss of product conformity • The use of non-approved spare parts may void the manufacturer's warranty or result in the loss of product conformity. NOTICE Spare parts list The spare parts list is available separately! See chapter 1.7. Replacing conveyor belts 6.3.1...
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Assembly Instructions MA-100156 TB30 Conveyor Center drive Procedure X 1 Switch off the motor and disconnect it from the mains supply. X 2 Loosen and remove the 4 screws (30) and remove the guard plate (170). X 3 Completely remove the screws (60) from the tension roller (120).
Assembly Instructions MA-100156 TB30 Conveyor End drive Procedure X 1 Switch off the motor and disconnect it from the mains supply. X 2 Loosen the belt by evenly loosening the two screws (80). X 3 Remove the belt sideways over the bracket (70).
Assembly Instructions MA-100156 TB30 Conveyor Installation of the gliding plate on the chassis for replacement deliveries NOTICE Use adhesive tapes When using the gliding plate, we recommend connecting the chassis and the gliding plate with a double-sided adhesive tape. Clean and degrease the surfaces of the gliding plate and chassis before applying the adhesive tape. Make sure that the adhesive tape or tapes are evenly distributed on the chassis.
Assembly Instructions MA-100156 TB30 Conveyor Procedure for changing the motor 6.5.1 Brushless DC motor IMPORTANT Assembly instruction The shafts and bores of the hubs to be connected must be free of dirt and burrs. Lubricating the shaft journals facilitates the assembly and disassembly of the coupling hubs. The clamping force of the coupling hubs is not reduced by the lubrica- tion.
Assembly Instructions MA-100156 TB30 Conveyor 6.5.2 Three-phase motor IMPORTANT Assembly instruction The shafts and bores of the hubs to be connected must be free of dirt and burrs. Lubricating the shaft journals facilitates the assembly and disassembly of the coupling hubs. The clamping force of the coupling hubs is not reduced by the lubrica- tion.
Assembly Instructions MA-100156 TB30 Conveyor Speed display on the motor The factory-fitted digital display shows the engine speed during operation. Carry out the following steps to display the trans- port speed of the conveyor belt in [m/min]: Procedure X 1 Make sure the switch on the front of the controller is set to STAND BY.
Assembly Instructions MA-100156 TB30 Conveyor X 16 Press the FUNCTION button. X 17 The display shows . You can change the value while the conveyor belt is running by turning the setting dial. The value corresponds to the transport speed of the conveyor belt in [m/min].
Assembly Instructions MA-100156 TB30 Conveyor Pivoting the drive unit at the end drive pivoting The drive unit can be pivoted by 270° and thus optimally adapted to the prevailing space conditions. With the drive unit on top, the maximum permissible height of the transported goods is 70 mm.
Assembly Instructions MA-100156 TB30 Conveyor Running direction of the conveyor belt IMPORTANT Keep to the running direction The running direction of the belt must be kept if the belt ends have been joined together by overlapping welded joints (Thermofix). Overlapped weld joint (Thermofix) Location of the belt weld (Thermofix) Longitudinal view Plan view...
Assembly Instructions MA-100156 TB30 Conveyor 6.10 Repairs IMPORTANT Repairs by the manufacturer Electrical repairs (motor and, in particular, where available, frequency converters) must only be carried out by the manu- facturer. It is essential to observe the safety regulations when electrically disconnecting and reinstalling the components from the mains supply or from the motor.
Assembly Instructions MA-100156 TB30 Conveyor 6.10.2 Replacing the drive roller/ball bearing (End drive pivoting) Defective ball bearings of the drive roller (50) can be removed using a suitable dismantling tool. The new ball bearing must then be pressed on again. Figure 52 Replacing the drive roller/ball bearing on the end drive pivoting Procedure X 1 Switch off the motor and disconnect it from the mains supply.
Assembly Instructions MA-100156 TB30 Conveyor 6.10.3 Replacing the gear motor (End drive pivoting) Figure 53 Replacing the gear motor on the end drive pivoting Procedure X 1 Switch off the motor and disconnect it from the mains supply. X 2 Dismantle the cover (20) by unscrewing the countersunk screw (200).
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Assembly Instructions MA-100156 TB30 Conveyor Disassembly and disposal Once the device has reached the end of its service life, it must be dismantled and disposed of in an environmentally friendly manner. DANGER Electricity Risk of electric shock and thereby risk of injury or death in contact with live or live parts! ⇒...
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Assembly Instructions MA-100156 TB30 Conveyor Disposal IMPORTANT Correct disposal Incorrect disposal can cause hazards to the environment! • You must dispose of all components in accordance with the following table via the appropriate disposal operation. • Take note of the general and country-specific disposal regulations.
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